An old Shaper found in Phuket Town

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An old Shaper found in Phuket Town

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  • #410248
    Colin Whittaker
    Participant
      @colinwhittaker20544

      After driving past a machine shop many times each week for several years I had a reason to walk past it and spotted this beasty dragged outside with some token rain protection draped over it.

      It's a SCHUGHARDT & SCHUTTE of LONDON machine. After staring and scratching my head for a while I realised it was some kind of shaper on steroids. I eventually identified the clapper and found it was still free to move. The drive uses belts albeit with an electric motor instead of the original overhead shaft. Whereas a conventional shaper drives the cutting arm backwards and forwards this machine looks to have a sliding carriage for the work piece while the cutter slowly traverses sideways.

      My son offered to buy the machine for me but a >2m tall machine is too big even for my spacious workshop.

      Why is this monster sitting in Phuket town a few hundred metres away from the Central Festival shopping centre? I guess it is a legacy of the old tin mining days.

      large shaper 1.jpg

      large shaper 2.jpg

      large shaper 3.jpg

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      #19348
      Colin Whittaker
      Participant
        @colinwhittaker20544
        #410250
        Frances IoM
        Participant
          @francesiom58905

          isn’t it strictly a planer – larger versions often seen in WW1 vintage ship building workshops etc

          #410251
          Jeff Dayman
          Participant
            @jeffdayman43397

            Hi Colin, It's a planer rather than a shaper. Looks like a good one. It would be very handy for surfacing large plates as used for tooling and fixturing, especially if the shop did not have a milling machine big enough to handle large plates.

            Also handy for planing guide blocks and axle boxes for railway use or for guide bars / sockets on heavy equipment.

            Several shops local to me still use planers for surfacing die plates for stamping dies before final finish by Blanchard grinding.

            #410252
            Plasma
            Participant
              @plasma

              Yep it's a planer, bigger brother of the shaper where the work moves not the tool.

              I'd love a smaller one but they command big bucks for the few I've seen for sale.

              Beautiful machine, buy it and admire it lol

              Mick

              #410257
              Rik Shaw
              Participant
                @rikshaw

                Hate the damn things. Last one I had to use I was machining the "V" guideways down the sides of half a dozen thread rolling blocks each weighing about two tons. Nightmare!!

                There is a Morrisons now where it all happened laugh

                Rik

                #410283
                vintage engineer
                Participant
                  @vintageengineer

                  Is it for sale?wink

                  #410295
                  Bazyle
                  Participant
                    @bazyle
                    Posted by Jeff Dayman on 21/05/2019 15:17:11everal shops local to me still use planers for surfacing die plates for stamping dies before final finish by Blanchard grinding.

                    Probably better surface off the planer before the grinding.

                    Drummond and early Myford lathe beds were finished on something about that size. If you licked it back into shape (pun intended) you could pay for it with a refurb service.

                    #410299
                    ronan walsh
                    Participant
                      @ronanwalsh98054

                      There was a planer where i served my time. Only seen it used a couple of times while i was there. Invented by Nasmyth i seem to recall, or was that the shaper ?

                      #410304
                      mechman48
                      Participant
                        @mechman48

                        There was a planer in the fitting shop where I served my apprenticeship; it was mainly used to machine up long dies for the press brakes in the press bay for bending sheet steel items. IIRC the clapper box was either electrically or electro / mechanically activated so that the tool didn't clatter & bounce on the return stroke of a long die being machined, can't remember what make it was.

                        George.

                        #410311
                        Ex contributor
                        Participant
                          @mgnbuk

                          Quite a small planer & quite basic – most (probably more recent than this) that I came across had at least two toolboxes on the crossrail and one one each vertical way on the columns. This one doesn't look like it was intended to have the vertical running toolboxes, as the crossrail ways (also used for the vertical toolboxes) don't go below the top of the table. I have seen one operating with all 4 tools at once roughing out the top & both sides lathe bed casting – quite a time saver if the job allowed it.

                          At my last employment we converted a Butler planer (8' x 8' x 40' IIRC – rescued from "outside storage" at a paper machinery manufacturer) to CNC operation. While primarily a milling machine (a new milling head replaced one of the toolboxes), the customer wanted to retain the planing operation. The customer made points & crossings for railways & tramways and thought that they could plane the wheel flange clearance groove in large radius crossing castings. It did work after a fashion, but the problem was tool clearance in the groove – the tool really needed an additional rotation axis to keep the tool perpendicular to the rail face as it went round the curve & as it didn't have one the tool had to be ground back so much to give clearance that it was too weak.. We used a 37Kw AC spindle motor in servo mode though a ZF low backlash reduction gearbox to drive the table, with two sets of parameters for planing or milling operation.

                          Sadly now a largely dissappeared breed – not "cost effective" enough for a modern production environment that seemingly doesn't value their strengths & capabilities. A situation that I have, unhappily, helped along at my current employment when the owner decided to scrap a very tidy, one previous owner Swift Summerskill planer rather than convert it to a milling machine. There have been a number of machines I have been glad to see the scrap man take away in bits, but that wasn't one of them & I still feel bad about it.

                          Nigel B

                          #410363
                          J Hancock
                          Participant
                            @jhancock95746

                            Just for a moment I thought that was my workshop , then I realised, it was too tidy.

                            #410374
                            Anonymous

                              Nice machine; if I ever win the lottery a man sized planer is on my list of machine tools. Double column as well. I've always wondered about the planers with only one support column for the tool slide. There must be one hell of a twisting load in the column? I've always had a soft spot for planers ever since I saw one in operation back in the early 1970s at W.H.Allens in Bedford. It must have been 8x8x30, or thereabouts. On my shop floor tour it was planing fabricated crankcases for medium size diesel engines.

                              Andrew

                              #410383
                              Speedy Builder5
                              Participant
                                @speedybuilder5

                                I used to work for Cincinnati at Biggleswade where they made similar machines for surface broaching.

                                Ford bought one where they mounted half a dozen crank cases to a “pallet “ and broached out the main bearing and sump in a single pass.

                                #410395
                                Peter Sansom
                                Participant
                                  @petersansom44767

                                  The machine shop where I spent my 1st 3 months as a trainee Mechanical Engineer in the early 70's had a muchl arger Butler planer. It was in regular use. That shop was built in the early 1960's.

                                  The old machine shop, about 1928 had a vertical wall planer, also in constant use att he time but was gone by the mid 80's.

                                  That is a small planer.

                                  #410398
                                  Anonymous
                                    Posted by Speedy Builder5 on 22/05/2019 11:47:35:

                                    I used to work for Cincinnati at Biggleswade……………………………………

                                    Interesting; my syndicate partner in my big glider (Nimbus) did an apprenticeship at Cincinnati in Biggleswade in the mid to late 1960s.

                                    Andrew

                                    #410404
                                    Speedy Builder5
                                    Participant
                                      @speedybuilder5

                                      Andrew, I worked for the Cincinnati Milacron Electronic controls div which had a UK centre in Bedford, Caxton Rd. That then moved over to Bigglewade in about 1980 as the Machine tool division moved up to Birmingham. I believe that the Milacron division was bought out by Morse Controls in about 1990 and of course Cincinnati UK disappeared all together (2006 ??).

                                      Bob

                                      #410409
                                      Anonymous
                                        Posted by Speedy Builder5 on 22/05/2019 14:51:38:

                                        Andrew, I worked for the Cincinnati Milacron Electronic controls div which had a UK centre in Bedford, Caxton Rd. That then moved over to Bigglewade in about 1980 as the Machine tool division moved up to Birmingham.

                                        That's interesting too. When I was in the Bedford model engineering club in the early 1970s one of the members gave me a lot of help, and allowed me loose in his workshop on Saturday mornings. I think he worked at Brookhurst Igranic, which made heavy duty electrical control systems for cranes, mines and the like. As I recall the company was taken over by Cincinnati Milacron, although I'm not sure when?

                                        Andrew

                                        #410426
                                        Bob n About
                                        Participant
                                          @bobnabout

                                          I suspect the guy delivering it couldn't get it in the factory and said "Phuket" it can stay there…

                                          #410438
                                          Ex contributor
                                          Participant
                                            @mgnbuk

                                            I worked for the Cincinnati Milacron Electronic controls div which had a UK centre in Bedford

                                            The Technical director at my previous employer worked there. I guess he would have been there in the late 70's – do you recall Dave Crewe at all ?

                                            Nigel B

                                            #410453
                                            Philip Powell
                                            Participant
                                              @philippowell34749

                                              I too worked at Cincinatti in Biggleswade , late 70's. I finished off my Apprenticeship there working in the machine shop. I was on the turning section running a Churchill copy lathe churning out machine spindles from forged billets. Then worked on a Cincinnati CNC machine centre programmed with punched tape.

                                              In another of the machine shops there was the mother of all planers churning out machine bases.

                                              It's a housing estate now.

                                              Phil.

                                              #410481
                                              Colin Heseltine
                                              Participant
                                                @colinheseltine48622

                                                My father, John Heseltine, worked at Cincinatti in Birmingham from around 1936 till he retired. I know he also did work at Biggleswade occasionally. He worked all round the world for Cincinatti: including Russia, Iran, Israel.

                                                He is still alive and I have the majority of his tools. I have both his and my mothers copies of Machinery's handbook

                                                Colin

                                                #410495
                                                Neil Wyatt
                                                Moderator
                                                  @neilwyatt

                                                  I was going to be a clever b****r and say it's not a shaper, it's a planer but I see Uncle Tom Cobbley and his mates got in first so I won't…

                                                  Neil

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