“In the old days they used to remagnetise magnetos by putting a decent DC current down the coils”
Neil, I have no doubt that would have worked on some very old magnetos with soft iron bar or horseshoe magnets, but if you do that to any modern small engine magneto coil 1950’s to now you will simply burn it out.
The McCulloch and most other small engine magnetos use powder metallurgy permanent magnets embedded in the cast flywheel to generate a primary current in the coil as the magnets pass by the coil’s iron core laminations. The magnets do this by completing and breaking a magnetic field between the core and the magnets, inducing current in the primary coil. Older magnetos use points to trigger a high voltage spark in the secondary winding when the points open and break the primary current flow, with a condensor to limit current at time of the points opening to extend the point life.
Newer units have a second, smaller coil, called a trigger coil, which generates a signal voltage to switch an SCR and allow a large capacitor to discharge to the spark plug. The capacitor is charged by the primary voltage.This is CDI ignition. If the trimmer has CDI and there is no spark, there are no serviceable parts and the whole coil assembly is scrapped and replaced. They are usually potted with plastic inside a sealed case and when they go, they are gone.
Others have mentioned the flywheel to coil gap, and as suggested it would be worthwhile to try and set the gap with a few sheets of paper (about .006″ is a common coil/flywheel gap spec).
Magnet strength is sometimes an issue with small engine flywheel magnets, my own rough test of the strength is that if it will hold up a 3/8″ drive 1/2″ socket stuck to the magnet when lifted up off the bench upside down, it is OK. However on very small engines like chainsaws and maybe this trimmer the magnets are much smaller and their attraction force is correspondingly less. If the flywheel in question will not hold up a 1/4″ drive 1/4″ hex socket it may have lost its magnetism, in which case a new flywheel is needed. They can not be re-magnetised, in my experience. I was told they are magnetized at the manufacturers’ by holding them in an extremely powerful magnetic field generated by high currents in an induction coil.
If the gap check and magnet check result in no spark, and the trimmer is CDI ignition, then the coil/CDI assy needs changing out.
Good luck to OP with the trimmer. Are there any McCulloch dealers left in UK? None here in North America that I know of for parts anymore, but tyhere could be someone with a stash of NOS. You might check Smokstak.com’s small engine forum.
JD
PS- TEL – the Stihl’s are OK if you like boat anchors, but give me a Canadian made Pioneer saw or US made Remington saw from the 1960’s – 1970’s and I’ll never get tired out – they’re that much lighter, and have bigger engine power per CC than new ones of any make. Not many parts for them around anymore either though.
Edited By Jeff Dayman on 20/10/2011 01:52:48