DRO readout prole

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DRO readout prole

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  • #22220
    John Hinkley
    Participant
      @johnhinkley26699
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      #98541
      John Hinkley
      Participant
        @johnhinkley26699

        (The title should read problem – not prole!  Sorry, can't edit that bit.)

        A few months ago, I fitted a 3-axis DRO system to my mill. I obtained a "budget" system, complete with remote, mains-powered display from Arc Euro Trade. It fitted fine and worked faultlessly until I put the vice on the table and promptly wiped the mini usb connection off the X-axis scale. I removed the offending scale and re-fitted it the other way up – i.e. usb facing down. Gingerly, I plugged the slightly mangled plug back in. Miraculously, it still worked. Then, a couple of weeks ago, the batteries in all three failed within a short while. No problem, I thought, I'll just replace them. (I didn't know then, but do now, that the remote display will power the DROs without any batteries being required.)

        If you're still with me, the problem I now face is that the Z-axis read-out (on the scale) has stopped displaying anything except the odd faint hieroglyph, although the remote read-out still registers correctly. I can live with that, but would appreciate it if anyone has any ideas on how I can restore the status quo.

        Incidentally, I have a replacement X-axis scale on order, but it looks like it's got lost in the post, having been posted two weeks ago and got as far as Paris CDG airport!

        Returning the non-functioning scale under guarantee is not an economic option, as the postage cost exceeds the cost of a new one!

        Regards,

        John

        Edited By John Hinkley on 16/09/2012 20:52:07

        #98545
        Sub Mandrel
        Participant
          @submandrel

          Hi John,

          It sounds like the LCD display itself is faulty. This won't affect the accuracy of the remote display.

          This often means that contamination has got into the display connections, either shorting or disconnecting some of them. First be sure it isn't damp in there, of course.

          The display will have ultra-thin transparent conductive strips on the glass and these have to be connected to the PCB – quite a tough thing to do! In larger displays you can sometimes disassemble and find a 'zebra strip' connector of layers of black conducting and white non-conducting polymer. lucky folk can clean these using propyl alcohol and reassemble and solve the problem (it worked on my alarm clock on the third re-assembly).

          If you don't have this sort of connection (e.g. conductive strips on a flexible backing 'stuck' to the glass of the display), just learn to live with it or poke it about in the hope you remake a duff connection. I don't think you will damage the rest of the electronics that way.

          #98554
          Fowlers Fury
          Participant
            @fowlersfury

            The "cheap" Chinese scales I have installed on my mill are surprisingly accurate but those small plastic plugs (like small but flimsy telephone cable plugs) on the cable ends were nothing but trouble.

            Mine are not "mini usb" like yours so this may not be relevant.

            They'd work loose from the scales and give rogue readings. However it's quite possible to cut them off and solder the wires directly onto the little pcbs and when sure they work ok, drop a blob of Araldite onto the soldered connections.

            Machine DRO assured me that the soldering heat would not damage the pcb and this was correct but it is a fiddly job and requires a very small iron and a steady hand.

            My 3 axis DRO didn't power the scales, so I got rid of the button batteries and powered the 3 scales from a stabilised DC power supply.

            The guys at Machine DRO say that each scale should ideally be insulated from the machine to avoid problems with erratic readings (something about feedback loops?). I haven't done that though and since the direct soldering and stabilised pwer supply – everything is very stable (touch wood).

            #98566
            John Hinkley
            Participant
              @johnhinkley26699

              Thanks very much for your input. You both have reinforced what I think I already really knew – but wanted somebody else to confirm. I'll have to live with it. As you rightly say, it's not affecting the accuracy of the remote readout but I will have a poke around and a clean up.

              Thanks, again and here's hoping the post lady brings me a parcel this morning!

              John

              #98571
              blowlamp
              Participant
                @blowlamp

                See here if you want to try to repair your scale.

                 

                Martin.

                Edited By blowlamp on 17/09/2012 09:16:40

                #98612
                colin hawes
                Participant
                  @colinhawes85982

                  One of the cheap Chinese scales on my minimill started giving a load of rubbish about a month ago so i took it apart to see if I could do anything with it reasoning that I hadn't lost anything if I couldn't get it to work properly as I've used it for about five years. I thought I was getting nowhere until the third attempt at assembly when to my delight it worked perfectly and still does. The positioning of the layers and the tightness of the screws seem to be very critical. My policy has always been that if it is likely to be scrap there's no loss in having a go Colin

                  #98869
                  doubletop
                  Participant
                    @doubletop
                    Posted by John Hinkley on 16/09/2012 20:47:56:

                    ……………………., the problem I now face is that the Z-axis read-out (on the scale) has stopped displaying anything except the odd faint hieroglyph, although the remote read-out still registers correctly. I can live with that, but would appreciate it if anyone has any ideas on how I can restore the status quo.

                    Edited By John Hinkley on 16/09/2012 20:52:07

                    John

                    As you explained the remote display powers itself, and the scales, but could it be the case that the local display needs the local battery to be good? We've all had the displays on our calipers and micrometers blinking for months then suddenly going berserk just before the battery finally gives up.

                    Have you confirmed the local battery is good, swapping the remote commetions arounnd amongst the other displays, and disconnecting the remote completely?

                    I also see from your avatar photo and refence to packages being lost at CDG you may be somewhere exotic. What is the humidity like? These displays tend to have press contact connectors, one pin could be dodgy. As Colin suggest you aren't going to loose much by striping the unit and taking a look

                    Otherwise just wait for the post.

                    Pete

                    #98878
                    Terryd
                    Participant
                      @terryd72465
                      Posted by John Hinkley on 16/09/2012 20:47:56:

                      ………………………..

                      Incidentally, I have a replacement X-axis scale on order, but it looks like it's got lost in the post, having been posted two weeks ago and got as far as Paris CDG airport!

                      ………………………..

                      Regards,

                      John

                      Edited By John Hinkley on 16/09/2012 20:52:07

                      Hi john,

                      My Mother in law posted a birthday card to my wife from Milton Keynes to Corlay, Brittany in early August and it took over 2 1/2 weeks to arrive, and a small parcel posted in the UK took over 2 weeks to arrive. Normally it takes 4 to 5 days, so I put it down to the French annual holiday. They arrived eventually though so there may be some hope for your scales.

                      Regards

                      Terry

                      #98879
                      Terryd
                      Participant
                        @terryd72465
                        Posted by Doubletop on 20/09/2012 10:53:02:
                        ……………………………………

                        I also see from your avatar photo and refence to packages being lost at CDG you may be somewhere exotic. What is the humidity like? …………………….

                        Pete

                        Hi Pete,

                        I would hardly call Orne in France an exotic location.

                        Regards

                        Terry (from deepest Brittany)

                        #98895
                        Jon
                        Participant
                          @jon

                          John when i used such devices years ago i was always constantly having trouble one way or another.

                          Some times it would work or with some messing, other times useless and always the scale problems bought from Arc. New Duracel SR44 would only last three to five days, used to buy them 30 at a time enough for about two months.

                          I had a Warco 3 axis readout mains powered but needed batteries in the scales if not only to retain zero. Once readout switched off, batteries drained pronto. Few instances it would work without batteries in scale or scales once up and running. No way would it startup without batteries in.

                          Lifted from Arc site "Please Note: These products are not swarf or coolant proof. Adequate guarding should be considered to avoid damage to the scales." I had full enclosure over entire length and still debris and water found its way in. Clean out a couple of times after that scrap.

                          Longer X axis scale i bought a vernier i think from Lidl or Aldi £5 and swapped the readers over, the Arc look excatly the same but with alum scales, mine were SS.

                          #98904
                          Ketan Swali
                          Participant
                            @ketanswali79440
                            Posted by Jon on 20/09/2012 14:56:35:
                            Longer X axis scale i bought a vernier i think from Lidl or Aldi £5 and swapped the readers over, the Arc look excatly the same but with alum scales, mine were SS.

                            I suggest you re-check. ARC does SS bars and alum bars. Two different products. If you are saying that the Lidl or Aldi £5 vernier heads look exactly the same, then you are referring to the heads which fit on the SS bars. The head on the alum bars are not the same as the ones on Lidl/Aldi!

                            I have read your comments here and on the thread about Chesters customer service. So, so far, the problem is with Chester, Warco, ARC, surely not you then?

                            Referring to your comment:

                            "Lifted from Arc site "Please Note: These products are not swarf or coolant proof. Adequate guarding should be considered to avoid damage to the scales." I had full enclosure over entire length and still debris and water found its way in. Clean out a couple of times after that scrap."

                            So this begs the question….why did you buy these cheap bars when surely you should have considered expensive DROs more suited for your requirements?

                            Ketan at ARC.

                            Edited By Ketan Swali on 20/09/2012 16:36:17

                            #98906
                            John Hinkley
                            Participant
                              @johnhinkley26699

                              Thanks for all the useful tips, everyone. I'm working my way through them all!

                              Doubletop Pete – Terryd is quite right, Orne ain't exactly exotic, but it is relatively warm and dry – at least until tomorrow and the weekend!

                              Ketan – I hope you're not confusing me (John) with Jon's replies. I have had nothing but excellent service from your company and a rapid response to my query re the missing scales. I've just got to be patient. Parcels and letters (even without any stamps on at all!) normally arrive quickly from the UK but even MEW has sometimes gone walkabout and taken up to three weeks.

                              John Hinkley

                              #98908
                              Ketan Swali
                              Participant
                                @ketanswali79440

                                Hi John,

                                Dont worry, I havn't confused you with Jon. I am totally aware of your missing parcel, because I personally monitor all the missing parcels. At present we are missing three parcels sent through Royal Mail ISF – one in France (yours), one in Spain and one in Portugal, and I am not very happy. If you want to read about it, it is covered in this forums, thread about Arc Euro Trades website update,

                                Thanks, Ketan.

                                Edited By Ketan Swali on 20/09/2012 17:12:34

                                #98918
                                Jon
                                Participant
                                  @jon

                                  Quite correct Ketan SS bars 12 years ago bought direct from you at a fair, good price.

                                  The Aldi vernier internals went straight on to the thinner SS, so a cheap repair on an £70 scale then.

                                  Begs the question what use are these with very little swarf, bear in mind these were covered up, coolant came after one job only managed to salvage. Also got a seized, one same would apply to all other brands as made by a few companies.

                                  I dare say you are correct the problem is me not paying a comparative extortionate price for a part compared with the whole machine. Aside the other named problems not me when a product dont work after three attempts.

                                  PS your collets are much better than any where else, no slipage good mail order service.

                                  #98921
                                  Ketan Swali
                                  Participant
                                    @ketanswali79440
                                    Posted by Jon on 20/09/2012 14:56:35:

                                    John when i used such devices years ago i was always constantly having trouble one way or another.

                                    Some times it would work or with some messing, other times useless and always the scale problems bought from Arc. New Duracel SR44 would only last three to five days, used to buy them 30 at a time enough for about two months.

                                    Jon,

                                    For the above point, I would suggest that the Duracel SR44 was probably not a Silver Oxide battery. I am still finding it difficult to find a genuine Duracell Silver Oxide = SR 44 battery. I know these are on ebay, but still not convinced that they are silver oxide. Went on the official Duracell website and still cant find that they are making specifically SR44!. If they are, can someone who really knows this for a fact, point me in the right direction?

                                    Secondly, the 30 at a time lasting for two months surely does not refer to genuine relatively fresh Silver Oxide batteries. I would suggest that if these 30 batteries lasted for two months only then they are usually a pound shop range – buy 10 for a pound! – which are definitely NOT Silver Oxide.

                                    Genuine Silver Oxide SR44 size batteries are expensive to buy, in comparison to the far cheaper LR44. I am experiencing serious difficulties finding a genuine source for these, hence they are out of stock on our website. Most of our newer digital product range (with a few exceptions) now have lithium batteries in them from a good source, and they are cheaper to buy than SR44 batteries.

                                    The Aldi/Lidle calipers have LR44 batterys in them, which as far as I am concerned is not a problem. But these batteries last less time then SR44s. Also the cost difference as a general idea is 4p each for LR44 and say 60p to a £1.00 each for fresh genuine Silver Oxide SR44.

                                    If you want to understand the difference between fresh and cheap old stock, go to any jeweller. He/she will explain to you that the battery rep comes and replaces their older stock with newer stock, and then, many of them still don't keep genuine silver oxide batteries throughout their stock range. When challenged, they will show you an LR44 and say that it is the same as a Silver Oxide SR44, which is total rubbish.

                                    If you don't believe me, go and ask any company who does calibration and ask them about suitability of LR vs Genuine SR, and they will explain the difference.

                                    Exaggerated off the cuff comments made by you are damaging to the industry. May I kindly request that you check before you make such comments, please.

                                    Ketan at ARC.

                                    Edited By Ketan Swali on 20/09/2012 18:49:33

                                    #98924
                                    Ketan Swali
                                    Participant
                                      @ketanswali79440
                                      Posted by Jon on 20/09/2012 18:14:10:

                                      Quite correct Ketan SS bars 12 years ago bought direct from you at a fair, good price.

                                      The Aldi vernier internals went straight on to the thinner SS, so a cheap repair on an £70 scale then.

                                      Begs the question what use are these with very little swarf, bear in mind these were covered up, coolant came after one job only managed to salvage. Also got a seized, one same would apply to all other brands as made by a few companies.

                                      I dare say you are correct the problem is me not paying a comparative extortionate price for a part compared with the whole machine. Aside the other named problems not me when a product dont work after three attempts.

                                      PS your collets are much better than any where else, no slipage good mail order service.

                                      First, thank you for clarifying that the ARC bar you were referring to was SS and not alum.

                                      Next, I think that you are suggesting that the SS bar which you bought from us lasted you for 12 years before you changed the head with the Aldi head, which I think was a great idea. So, I am puzzeled about what you are really expecting from this bar when you raise the question that what use are they with very little swarf?. Your issue about the battereis has been addressed, and it has been pointed out on ARCs website that the bars are not swarf and coolant proof. You get what you pay for, and with the greatest of respect, if you wanted something more robust, you have to pay the price. It is your opinion that the robust DROs capable of being swarf and coolent proof are of extortionate price. In my opinion, they have become extreamly compettive over the years, even though they are sold by my competitors.

                                      Ketan at ARC.

                                      #98926
                                      KWIL
                                      Participant
                                        @kwil

                                        Small Battery Company will sell you SR44 (silver oxide) at £1.49 each or £1.20 if you buy 2, includes VAT and postage. Usual disclaimer, just a satified customer

                                        #98930
                                        Ketan Swali
                                        Participant
                                          @ketanswali79440

                                          So KWIL,

                                          Can I presume that the SR44 which you bought from the Small Battery Company were fine?, and can you please confirm that they are stamped SR44?. If you were happy with them, then I might suggest that source to customers who inquire for it from us.

                                          Ketan at ARC.

                                          #98931
                                          Ketan Swali
                                          Participant
                                            @ketanswali79440

                                            KWIL,

                                            I had a look at their website. Their prices are seriously cheap including VAT and postage, and when you look on the page for SR44, they say more or less what I am saying about SR44 and LR44!. So, if they really are good silver oxide batteries, they are a good deal.

                                            Thanks, ketan.

                                            #98932
                                            Jon
                                            Participant
                                              @jon

                                              Forgive me for the bad English and dont intend drawing out further, its not directed at you.

                                              To clarify the extortionate price was not for a dro it was for other parts such as motors else where in customer service thread you brought up.

                                              I have not used the machine the scales were fitted to for at least 8 years. My problem i knew they were not coolant proof and have to be kept clean even in use. One of the three scales is still going the other two lasted a few weeks, my fault swarf followed by oil and coolant splash. As you rightly say they serve a purpose with limitations, thats one reason for going for the proper thing.

                                              Quickly did buy all Tesco had on offer, two in a pack LR44 Duracel bit of a bargain 50p for two. No doubt they must have approached shelf life having been reduce three times from well over £1 for two. To clarify, It was the now discontinued Positron – 3A 3 axis Warco readout draining the batteries, fine if unplugged after use no doubt batteries could have lasted 12 months or more. Other probs could have been incompatibilty substituting for a Mitutoyo vernier works ok but literally just tried it. I would strongly advise anyone to tape up the plug to unit attempting to avoid shorting the contacts with swarf. Its pretty open when the plug is fitted to the scale.

                                              SR44 was meant as a general fitment type which i did buy as well as LR and some cheap AG13. Incidentally had to put in an AG13 into a Mitutoyo vernier as it was the only ones i had left, still going strong put in some time last year.

                                              #98936
                                              Ketan Swali
                                              Participant
                                                @ketanswali79440

                                                Thanks for all the clarification Jon.

                                                Ketan at ARC.

                                                #98941
                                                V8Eng
                                                Participant
                                                  @v8eng

                                                  Maplin supply silver SR44 cells.

                                                  #98947
                                                  Terryd
                                                  Participant
                                                    @terryd72465

                                                    Hi Ketan,

                                                    Kwil beat me to it, I would recommend the Small Battery Company, I have bought these and other batteries from them and can thoroughly reccomend them – long lasting, good quality stamped batteries and the service is, like yours, excellent. When I needed some urgently they even sent them before payment was cleared by the slow (at that time) BACS system, because I was an established customer.

                                                    Best regards

                                                    Terry

                                                    #98948
                                                    Terryd
                                                    Participant
                                                      @terryd72465
                                                      Posted by V8Eng on 20/09/2012 21:42:11:

                                                      Maplin supply silver SR44 cells.

                                                      At twice the price of the Small Battery Company or 2 1/2 times more if you want two.  P&P included unlike Maplin at £2.99 minimum. Pays to research unless you have money to throw away.

                                                      Terry

                                                      Edited By Terryd on 21/09/2012 07:10:52

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