Drawbar fittings for lathes

Advert

Drawbar fittings for lathes

Home Forums Manual machine tools Drawbar fittings for lathes

Viewing 25 posts - 1 through 25 (of 29 total)
  • Author
    Posts
  • #221470
    Tim Stevens
    Participant
      @timstevens64731

      I need some help from those who know how their lathes are constructed:

      The problem is – How to fit a drawbar which will act as an extractor as well as a collet retainer.

      Specifically – how to attach a sleeve when the only thread on that end of the mandrel is behind the driver for the change gears. On a Myford ML7 for example, the change gear is added after the threaded collar, so the only way seems to be to abandon the lead screw drive (temporarily) and make a threaded adaptor sleeve within which the drawbar collar can work.

      Are all the other home-sized lathes made the same way? Or, is it easy to fit an extracting drawbar, and if so, what is the difference from the Myford design?

      I am trying to avoid having to thump the drawbar (against the headstock bearings) to get a tight collet out.

      Thanks, Tim

      Advert
      #12616
      Tim Stevens
      Participant
        @timstevens64731
        #221472
        Thor 🇳🇴
        Participant
          @thor

          Hi Tim,

          I don't know how easy it would be to attach a sleeve on my Emco C8. As far as I can understand from your post my C8 is different from the Myfords – see photo

          emcoc8_changewheels.jpg

           I would have to make a new nut for adjusting the axial play. I just use a copper hammer to knock any MT tooling out of the mandrel.

          Thor

          Edited By Thor on 17/01/2016 15:10:52

          #221473
          Les Jones 1
          Participant
            @lesjones1

            Hi Tim,
            Your question is not very clear. I am assuming that you are talking about morse taper collets. Are you trying to fit an extarcing draw bar on an ML7 or are you looking for a lathe to buy that has a thread on the change wheel end of the spindle ? My lathe (A Chester DB10G) has a thread that an extractor could be fitted to. The DB10G is based on a Seig C6 lathe so I suspect any C6 variant would be the same.

            Les.

            #221480
            Michael Gilligan
            Participant
              @michaelgilligan61133

              To be honest, Tim, I don't think there is a reasonably practicable way of providing a self-extracting drawbar on the ML7 [which may be why Myford devised those special MT2 collets] … But it's a very good question, and I hope someone proves me wrong.

              My best wacky alternative, so far, is to make a giant 'valve spring compressor' that picks up on the spindle nose and operates a pusher-bar. … But that would be very big & very clumsy,

              MichaelG

              #221481
              Tim Stevens
              Participant
                @timstevens64731

                I am trying to compile advice for the novice home machinist. While I have an ML7, and I know that such a fitting is difficult, others are likely to be easier (as indeed is the EMCO illustrated by Thor above – thanks).

                So, I would like advice about how the ML problem has been solved, as well as a view about other lathes which are easy or difficult in this regard.

                Yes, Morse taper collets and collet holders and anything else which is pulled into a taper (including, I suppose, lathes which have similar tapers such as B&S).

                 

                And regarding the Thor machine, it would be a fairly easy matter to make a sleeve fitting to go in place of his big aluminium pulley, extending to the left to hold the collar of a drawbar, and using the slotted nut (and a tube-spanner) to hold it in place. Or, a conical tube bolted to the pulley but then doing the same job. If you see what I mean.

                What a shame we are not all sitting together, with a stock of old envelopes, it would be much easier to explain, then.

                Regards, Tim

                Edited By Tim Stevens on 17/01/2016 15:35:38

                #221482
                John Haine
                Participant
                  @johnhaine32865

                  First, don't over tighten the drawbar in the first place! I believe the morse taper is designed to use quite small axial force to lock. For example, you don't have a drawbar for the tailstock. And I believe the main reason for the Myford pattern collet with extractor groove is so you can pass longer items into the headstock bore. I don't often use taper tooling in the Super 7 headstock, but I've never had to give it more than a gentle tap to remove, nor have I had problems of it not locking. The tailstock is a different matter….

                  #221483
                  KWIL
                  Participant
                    @kwil

                    My drawbar for Myford use has a 2" plastic 4 lobe knob fitted, finger tight to hold, flat of hand to release.

                    #221487
                    Michael Gilligan
                    Participant
                      @michaelgilligan61133
                      Posted by John Haine on 17/01/2016 15:48:33:

                      First, don't over tighten the drawbar in the first place! I believe the morse taper is designed to use quite small axial force to lock.

                      .

                      I agree 100%, John … But it's good to be prepared for the unforeseen; and 'lock hard' is what a Morse Taper can do.

                      Addressing Tim's question is a nice exercise for a cold Sunday afternoon.

                      MichaelG.

                      .

                      P.S. I'm sure you are correct regarding the Myford special collets.

                      #221489
                      Harold Hall 1
                      Participant
                        @haroldhall1

                        Tim

                        Have a look on my website at the lathe back stop here and open up the drawings listed on the last page. Forget all the rest but view parts 3, 5 and 6.

                        Now consider parts 5 and 6 being placed into the end of the mandrel bore and secured by part 3. This is the result of part 6 expanding part 5.

                        We now have a fixture in the mandrel with a hole through it that could take the draw bar. If a handle or nut is placed on the thread on the draw bar and at the outer end of 3 it could be used to close the collet in the normal way,

                        On opening the collet the draw bar will start to move out of the collet and therefore out of the assembly.

                        If now the draw bar had a suitably placed collar on it towards the collet end it would eventually contact parts 5 and 6 stopping the bar coming out further, as a result starting to eject the collet.

                        I see no reason why this would not work on the majority of lathes but whether it is worth making the parts as, as some say, a light tap on the bar will extract the collet if not over tightened.

                        Harold

                        #221492
                        Ajohnw
                        Participant
                          @ajohnw51620

                          I don't see the problem. If a collet or what ever has a locking taper unscrew draw bar a bit and tap the end of it. It can take a pretty hefty tap.

                          I did think of making a screw extractor for my dore westbury but it's not worth the effort. It doesn't cause any problems because the very end that I "tap" isn't threaded and the draw bar is located well in the spindle so can't flex much or anything like that. It should be easy to arrange for the same thing to happen in a lathe spindle. Assuming that the draw bar is much smaller than the bore of the spindle make a "nut" with an extension on it that is a nice fit into the spindle and say 1 bore diameter or more long. The thread on the draw bar itself could always remain in the "nut" so no worry about bending it or damaging it.

                          That sort of arrangement could be turned into a screwed extractor. It needs a fixed part that engages with a shoulder and pushes in the right direction when the "nut" is unscrewed. As there is usually no or little spare space on the end of a lathe spindle the fixed part could be a suitably sized clearance slot in a plate fastened to the headstock.

                          laughAll a lot of effort compared with an arrangement that can be given a bit of a whack.

                          A "nut" that engages into the bore of the spindle isn't a bad idea when a draw bar is used to pull work back onto a face plate. It will help keep the draw bar central and on axis. If the draw bar is at an angle it can centralise it's self while turning the part and as a result woirk loose.

                          John

                          Edited By Ajohnw on 17/01/2016 17:36:46

                          Edited By Ajohnw on 17/01/2016 17:37:09

                          #221494
                          Tim Stevens
                          Participant
                            @timstevens64731

                            It is not the effect of the whack on the collet, or the drawbar, Ajohnw, but the effect on the headstock bearings. All the load of the whack is taken by a thrust washer, and especially on lathes with soft metal bearings (Myford etc) this must inevitably increase the end float, sooner or later.

                            If a drawbar is needed on a mill to ensure that the cutter (etc) does not fidget out of place, it seems to me that such a fitting is just as necessary when milling in the lathe using the same tool in the same collet. And yes, they should not be done up 'too tight' but how do you gain the experience to know how much is OK without ever overdoing it and needing to extract a tight collet? Will anyone quote a sensible torque setting for an MT 2 collet drawbar?

                            A useful debate so far – thanks everyone.

                            Regards, Tim

                            #221514
                            MalcB
                            Participant
                              @malcb52554

                              I don't know what sort of I.D. your spindle is, but is there any chance of tapping it, if it's near the tapping size of any appropriate thread, assuming also it's not thru' hardened?

                              Easy then to make an extractor bar.

                              Drawbar then easily made using a flanged bush in the end of the spindle.

                              #221525
                              stevetee
                              Participant
                                @stevetee

                                Villiers motorcycles used to use a self extractor on the flywheel. Basically the nut holding the flywheel had a flange on it which was held captive by a cover plate screwed on to the flywheel . when the nut was unscrewed it would come loose for a turn or two, then it would bear on the cover plate , a further twist of the nut ( perhaps using a block of wood or a hammer) would release the taper. I would have thought that it would be reasonably easy to re design the draw bar nut and the nut holding the pulley on to provide some thing similar.

                                #221590
                                Mark C
                                Participant
                                  @markc

                                  A useful technique for locking and releasing tapers using a single coaxial drawbar is to use an internal thread in spindle and having a threaded bar that matches it and the thread in the collet. As long as the two threads are different pitch then the difference per rev will either draw the collet in or eject it. This takes a little thinking about but it works really well. You would obviously need some sort of threaded insert in the back end of the spindle but you could easily put a hand wheel on the end as you don't need much torque to get it all tight. I might do this on my milling machines to save all the beating they get! I had thought of getting a pre-set torque bar and using it to tighten/release the thing instead of a spanner and hammer……

                                  Mark

                                  #221595
                                  ega
                                  Participant
                                    @ega

                                    Mark C:

                                    I have done this on my Warco mill/drill and only ever tighten the draw bar by hand; a spanner seems to be necessary to release, however.

                                    #221599
                                    Mark C
                                    Participant
                                      @markc

                                      EGA, yes, it is a system I have used a number of times on industrial stuff and the undoing is normally much harder than the doing up!

                                      Have attached a diagram to explain the idea a bit for those that have never seen it.

                                      drawbar idea.jpg

                                      Mark

                                      #221602
                                      ega
                                      Participant
                                        @ega

                                        Mark C:

                                        Your method seems to be more refined than mine which uses just two threads working against each other: the relatively coarse thread in the MT tool and the finer thread in the spindle – see (rather poor) photo

                                        p1030647.jpg

                                        #221608
                                        Mark C
                                        Participant
                                          @markc

                                          EGA, that looks like the threads are about the same size but obviously the free end must pass through the spindle thread. In my sketch I emphasised the difference so it was obvious but as you say, as long as there is a pitch difference it will work. You can even have the thread the same size if you can find a way of putting it together (screw into the spindle first and then attache hand wheel etc. For practical applications there usually ends up being a decent diameter difference! You would also need to make the bar thick enough to prevent it buckling when pushing the collet out.

                                          Mark

                                          #221610
                                          Ajohnw
                                          Participant
                                            @ajohnw51620

                                            You could probably make something that expands in the spindle bore to add a release mechanism but I'm still inclined to think the OP is worrying too much about the simple way of doing it.

                                            The trouble with adding a plate with a slot in it to the back of the headstock is the probable need to drill hole etc in it.

                                            John

                                            #221611
                                            ega
                                            Participant
                                              @ega

                                              Mark C:

                                              The diameters are respectively 7/16" and 3/8", the former chosen because the existing spindle hole was a suitable size for tapping the necessary thread. Good point about the need for adequate draw bar thickness. A thicker bar would have been impractical in my own case and for that reason I regret the trend towards 3MT tooling being threaded M12 or 1/2". I'm guessing that a thin draw bar would be even more undesirable when it is being bashed!

                                              Talking about being "thick", I agree that the idea "takes a little thinking about" and I am still a bit puzzled by the third thread; fortunately, the thing works whether or not it is understood by the user!

                                              #221613
                                              Ajohnw
                                              Participant
                                                @ajohnw51620

                                                I have to sleeve 2MT draw bar thread fittings down to 5/16 bsw ega so I like the the thread in them to be a big as possible.

                                                As the miller came I also have to use a spanner to tighten it – just a 5/16 bsw nut. The gain from the taper and thread means that this only has to nipped up. No need to tighten firmly at all.

                                                In terms of what is needed when tightening think about the "enormous" sic. amount for force needed when a drill chuck is fitted into the tailstock even when it's being used to drill a 25mm hole. Well open it out from say 10mm or so anyway. I have more problems with so called self tightening chucks not doing so.

                                                John

                                                #221619
                                                Mark C
                                                Participant
                                                  @markc

                                                  Ega,

                                                  Yes, the diameters looked close in the picture.

                                                  I missed the third thread? I just sketched a separate insert piece with the larger thread on as my lathes have a large bore in the end and it would be hard to thread the spindle directly so needs bushing down. The bush would need to be fixed to the spindle to locate it and ensure it did not turn. This was why I sketched the arrangement the way I did.

                                                  For anyone thinking about this, you often have to wind the screw the wrong way to tighten up but it depends on the arrangement.

                                                  Mark

                                                  #221620
                                                  ega
                                                  Participant
                                                    @ega

                                                    Mark C:

                                                    Got it! Thanks.

                                                    #221629
                                                    Bazyle
                                                    Participant
                                                      @bazyle

                                                      I think the OP said it was for beginners and unthreaded Myford spindle. How many beginners are going to take a cutting tool of any sort to their pride and joy.

                                                      The answer, though ungainly, might be a large G clamp modified to have a splayed fixed end to go around the end of the collet but bear on the front end of the spindle while the screw end pushes on the end of the drawbar. Myford headstocks are pretty small so the length of the arms is not too great. BIt more difficult on a Colchester.

                                                    Viewing 25 posts - 1 through 25 (of 29 total)
                                                    • Please log in to reply to this topic. Registering is free and easy using the links on the menu at the top of this page.

                                                    Advert

                                                    Latest Replies

                                                    Home Forums Manual machine tools Topics

                                                    Viewing 25 topics - 1 through 25 (of 25 total)
                                                    Viewing 25 topics - 1 through 25 (of 25 total)

                                                    View full reply list.

                                                    Advert

                                                    Newsletter Sign-up