Home › Forums › Manual machine tools › HELP HELP HELP – Warco 1224 Gear Head Lathe
I have to admit this one is slowly driving me mad! In long / short when turning on my lathe I have a consistent runout / taper on all my turning.
For example 1″ Brass turn to 20mm over 50mm. I turn perfectly 20mm approximately 50mm away from the chuck but when checked near the chuck it is approximately 20.1mm.
Anyone please help all ideas welcome! It is literally driving me mad. I’m used to having a lathe that will generally turn parallel!
Thanks for reading
Ant
Edited By Anthony Salisbury on 29/09/2009 23:11:29
Edited By meyrick griffith-jones on 30/09/2009 00:01:32
Edited By meyrick griffith-jones on 30/09/2009 00:06:42
Edited By meyrick griffith-jones on 30/09/2009 00:15:59
Edited By meyrick griffith-jones on 30/09/2009 13:13:35
Edited By meyrick griffith-jones on 30/09/2009 13:16:23
Edited By meyrick griffith-jones on 30/09/2009 13:19:30
Edited By meyrick griffith-jones on 30/09/2009 13:21:28
Edited By meyrick griffith-jones on 30/09/2009 13:24:05
Edited By meyrick griffith-jones on 30/09/2009 13:28:04
Edited By meyrick griffith-jones on 30/09/2009 19:37:44
Hi
0.1mm taper over 50mm seems allot even for a lathe fresh out the box, over the length of the bed it seems to me to be allot of twist to correct. I wonder if the headstock its self was properly set up in the factory. However, you would have to make sure the lathe bed is set up flat and straight before adjusting the head stock and their lies another problem, you are really relying upon this being accurately set at the factory. . I have the belt driven worco version and the head stock only appears to be held with 4 bolts and nothing to key in its alignment with the bed so it depends on it being properly set in the factory.
I also had a terrible time getting alignment. After a day of frustration I welded 2 substantial bars across the base of the cabinet (front to back) at each end and fitted 3/4″ jacking screws. It still took me a couple of hours to get close; it turns perfectly parallel up to 50 mm from the chuck then tapers 0.05mm. This I have come to live with, for accurate work I either finish by hand, with emery, or try and keep the turning at a position where it turns parallel. As a result I have never felt happy with the machine as this problem takes away the pleasure some what.
This lathe has a gap bed, I have never removed the piece that fits in the gap, its my guess that as I adjusted the jack screw, thus twisting the bed, the piece in the gap does not twist with it and is now out of alignment with the main part of the bed, so I wonder if the head stock was ever correctly set up and should have been adjusted. I have decided not to loosen the head stock and make adjustments that way as I can see myself getting into a right old mess.
I work away from home allot and bought a Sherline so that I can make parts while away; I chose it because it is light and portable. What a delight to start using a machine with no issues, perfect alignment and real quality feel. This I am very happy with.
Nigel
Hi Nigel,had the same problem with my 1324 belt head,I adjusted the head about 10yr ago,it now needs readjustment and I’ll shim the bed.If I was mounting the lathe fresh on the stand(home built from 6x50mm angle iron with 75 x 50 channel pieces for the mounting points,on the tail stock end I would tap two holes outboard of the mounting holes andput in screws from underneath for adjustment.Might be a bit dificult with 275kg of lathe sitting on top!
Edited By meyrick griffith-jones on 01/10/2009 18:34:15
Edited By meyrick griffith-jones on 01/10/2009 18:36:03
Hi,
Sometimes the problem comes from the compound slide after hard work or a dig in. The axis of the compound slide have to be dead parallel to the headstock axis. An error of 0,12° is enough to produce a taper cutting like your’s on a 50mm travel.
Don’t trust the 0° setting of the angular dial of your compound slide.
To check it’s easy. It’s almost the same as checking general alignement. Loosen sligthly the nuts that lock the rotation of the compound slide. That’s to ease it for further light adjustment. You need to remove the tool post and place a lever indicator with a magnetic base on the compound slide. Then chuck a ground round bar of says ½’’ diameter. Wind the hand wheel to move the compound slide and place the indicator on to the bar as close as possible to the chuck.
Lock the longitudinal movement and the transverse movement (cross slide). Set the indicator dial at zero. Now move away at a maximum distance from the chuck with the crossslide handwheel. Note the reading on the indicator.
Rewind to go as close as possible to the chuck. Move the chuck by hand to find the maximum deviation of the indicator. Note it. Move away and note the reading
Then calculate A= (Near chuck1+Near chuck2)/2- (Awaychuck1-Awaychuck2)/2.
With a soft hammer and ligth blows -on the tail of the compound slide reduce or augment the reading on the indicator the reading by A/2. Then check again doing same procedure.
After two or three adjustements the total variation will be reduced to a minimum and won’t vary. Tighten the nuts. Check again
Edited By meyrick griffith-jones on 01/10/2009 23:09:53
Thanks again the help is really appreciated!! I owe you one!
Thanks Again
Regards
Ant
Home › Forums › Manual machine tools › Topics
Started by: wayne ollerenshaw
in: Workshop Tools and Tooling
Diogenes
Started by: Martin King 2
in: Help and Assistance! (Offered or Wanted)
alan ord 2
Started by: Bill Phinn
in: Workshop Tools and Tooling
Dave Halford
Started by:
Michael Gilligan
in: Electronics in the Workshop
peak4
Started by: tatler
in: Electronics in the Workshop
DC31k
Started by: ebandit0
in: Help and Assistance! (Offered or Wanted)
JasonB
Started by: CHAS LIPSCOMBE
in: Beginners questions
Howard Lewis
Started by:
paulmichael1084
in: General Questions
paul1956
Started by: 1southdrive
in: Introduce Yourself – New members start here!
David Senior
Started by: vintagengineer
in: General Questions
JA
Started by: Pippin
in: Workshop Tools and Tooling
Graham Meek
Started by:
paulmichael1084
in: Beginners questions
Clive Foster
Started by: fuzee666
in: Introduce Yourself – New members start here!
noel shelley
Started by: Howard Lewis
in: The Tea Room
Charles Lamont
Started by: Martin Johnson 1
in: Workshop Tools and Tooling
Vic
Started by: Robert James 3
in: Manual machine tools
Lex Davis
Started by: Nigel Graham 2
in: General Questions
Nigel Graham 2
Started by: Peter Daw
in: Beginners questions
Stuart Smith 5
Started by:
Michael Gilligan
in: Workshop Tools and Tooling
Michael Gilligan
Started by: howardb
in: The Tea Room
JasonB
Started by: John MC
in: The Tea Room
noel shelley
Started by:
Russell Eberhardt
in: CAD – Technical drawing & design
Russell Eberhardt
Started by: Jss
in: General Questions
duncan webster 1
Started by: paul1956
in: Beginners questions
duncan webster 1
Started by:
Hollowpoint
in: Electronics in the Workshop
john fletcher 1


