Posted by Sam Longley 1 on 17/08/2016 21:04:21:
Posted by Nick_G on 17/08/2016 17:07:02:
.

Nick
So why is it with you. Are down to re build it. Or just work on a particular part.
.
Hi Sam,
It's sort of ended up on my bench by default somehow. – It arrived in it's stripped state as you see with other boxes containing ( hopefully ) all the other parts. So it's presently just plonked there.
What has happened is the owner who is a friend of mine has made a custom bike and it's power unit was the above engine. The bike looked great except for the grubby engine. First time out on it he rode it some distance and it started playing up with trouble changing gear and the clutch. – He decided to try to get it home. ………. Big mistake.!!!
Turns out the clutch plates had started to disintegrate (so he says) and the fragments ended up blocking the oil pickup and filter. This of course resulted in oil starvation to the engine. ………. Engine seized.
He then decided to strip he engine himself. This was never going to end well as although Jake is a really fantastic guy a mechanic he ain't unless it is something that can be fixed with a lump hammer.
In brief the crank and it's bearings are destroyed in a right royal fashion. Incredibly there seems to be no damage to the camshafts and bearings or the pistons, liners etc.
Enter Paul who is another friend of mine and a mechanic with many years of working upon bike engines. Who normally would not even glance at an engine somebody else had stripped. But as it's for a friend of mine he will sort it for him. Hence me in the middle and why it's ended up on my bench with Paul having his own projects on the go presently upon his bench at home.
Another crank and conrods have been obtained as I am told these are matched with each other and then colour coded bearings each having a very slight diff in tolerance are purchased with each individual engine requiring a different combination. i.e. there is no 'off the shelf' standard set that can be purchased, they have to be purchased individually as required.
Paul has also insisted that he is not willing to rework the engine unless it's totally stripped and all the casings sent away to be vapour blasted into cleanliness first. – Obviously other parts will be needed either as an essential or precautionary such as timing chain etc.
So that is how it's ended up on my bench and me in the middle who's only active role in it's rebuild will be making coffee. 
Nick
Edited By Nick_G on 18/08/2016 10:11:57