Hi, I made a start on a beam trolley for my overhead traveling beam in my garage. I've started with the wheels, which I've made from bearing housings, which were salvaged from 3 1/2" rollers that we used to make up for use in Flexowell horizontal/vertical elevators, similar to some of these, **LINK**.

I first mounted them on a three jaw chuck, with the jaws in the well where the bearing is fitted (after removing the bearings) and just lightly faced the back to remove what was left of three short welds that held them into the rollers.

I then chucked a suitable size piece of (rusty) BMS and turned up a mandrel to fit the bearing well, snugly and drilled and tap a hole in the end. Then tidied up and drilled a 6mm piece of plate that was a scrap piece that was cicle cut from a job at work.

The housings where then mounted on the mandrel and the outside edge was turned down to remove the disc cut, which was a result from removing then from the worn out rollers. The one with the deepest cut was done first and then the other three where tuned down to the same size. No particular size was aimed for, but they are all now 79mm O/D.

They were then remounted on the three jaw as before and the hole in the back was then bored out to 30mm to make room for a spacer.

Next job will be to make the spindles and spacers.
Regards Nick.
Edited By Nicholas Farr on 30/03/2014 00:11:28