Time to upgrade your sorting strategy.
Start by downloading a copy of the (nearly) all threads in order of size listing originally due to Andy Pugh and further refined by Ian Wright and Micheal Jones.
Text format here :- **LINK** in text format which may need bit of massaging for easy reading. Prettier version of the same data here with a link to an Excel file version **LINK** .
A PDF version arranged to print out on A4 here **LINK**.
Then roughly sort into suitable piles over a range of sizes. Maybe really tiny, up to 1/4 – 6mm, then up to 1/2 – 12 mm and a final pile for bigger ones. Pick over the piles and group out "looks the same" by eye. Now you are ready to start measuring. Set your thread gauges with a suitable selection of leaves pointing out and have at it. Odds are your looks the same sorting will have been good enough that one measurement covers a whole bunch of bolts.
Nuts you have to sort by size over flats then try a fit.
Should be all over by Christmas!
Clive.