Well chaps I’ve got an email back from Chester and a new crossnut is nearly £100, it has to come from China and most of that is postage and VAT. Fair play to them though for finding a solution to an older model machine, if I do ever upgrade I’ll be sticking to that brand as they have been very help.
I did decline though as I’d rather spend an afternoon making one and then take the £100 to the pub.
While I was waiting I knocked up a little internal threading bar and have made a working replacement from some Brass scrap I had so the mill is back and limping along but I think I need a better more permanent solution.
The ball screw solution does interest me, is that a big improvement? I thought this was more of a CNC conversion thing.
I’ve also read a few posts about people creating “evan nuts” out of delrin. There shouldn’t really be any real load on that nut so I think this would also work. I know you can also get impregnated plastic so it would self lubricate like bronze.
And of course I could use a nut and make a housing for it, or even make my own tap at this stage now my mill is back online.
It’s been a good opportunity to clean my mill though, it’s been completely degreased and is now back together with fresh oil and it’s running the best it has in my ownership.