Gentlemen,
I couldn’t resist `chipping’ in with a couple of comments.
I would go along with most of what has been mentioned, although I always use clean cold water for quenching silver steel and gauge plate.
Both are high carbon steels, (above the eutectic of 0.87% carbon). Lower than this amount of carbon, the more difficult to impossible it is to reach a satisfactory hardness result. That’s why mild steel has to be carburised to achieve any kind of additional hardness. For those (beginners) not in the know, this is known as case-hardening. I have used Kasenit(?) for many on my MS parts, and always got good results.
For the technically inquisitive, I recall that there’s something about the carbon atoms shifting between body-centred and face-centred, but I can’t remember which way round.
If you don’t temper after hardening these steels, you should anticipate a high level of brittleness. Curiously, the smallest bearings in the skeleton clock (referred to as jewels), are left `dead’ hard. But with an OD of 3/32″, an ID of 0.025″, and a length of 1/8″, they are not under much stress.
Now, as for cracking. What about mentioning notch-sensitivity, and the reason for radiusing inside corners?
With more than 40 years experience in the plastics industry, I can assure you that sharp corners (notches) are very much the cause of (apparent) brittle failures in plastics components. These stress-raisers are one of the reasons plastics get their bad name.
Ask a reputable toolmaker to leave sharp notches in any part of his tooling which is subsequently due for heat treatment, and he should look at you askance. Yet have a close look at any plastic component which has broken, and I could almost guarantee, you’ll find a sharp notch where the sharp (external) edge of a mould has been overlooked.
I thought the Japanese quenched their swords in ox blood?
Regards to all,
Sam
One hundred postings – Time to celebrate!
Edited By Sam Stones on 12/10/2010 02:21:50
Edited By Sam Stones on 12/10/2010 02:23:02