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  • #106445
    Ketan Swali
    Participant
      @ketanswali79440
      Posted by Donald Wittmann on 15/12/2012 19:47:16:

      Rohm offer steel ones in addition to cast iron ,as do Forkhardt and a few others.

      Donald.

      Edited By David Clark 1 on 16/12/2012 09:39:10

      Haha, Rohm's steel backplates 'probably' come out of the same Chinese factory as ours…and I say that with a certain extent of factual cofidence. Surely they cant be fit for purpose then?

      Ketan at ARC.

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      #106446
      Sub Mandrel
      Participant
        @submandrel

        > How many new model engineers have started who otherwise would not have because a Chinese lathe was affordable?

        Me for one!

        And thanks to David for having the courage to remove the unacceptable.

        Neil

        #106447
        Terryd
        Participant
          @terryd72465
          Posted by Ketan Swali on 16/12/2012 10:34:24:

          Posted by Terryd on 16/12/2012 01:24:09:

          What is your problem – Freud would have a field day with your postings.

          Best regards

          Terry

          Edited By Terryd on 16/12/2012 01:24:41

          Terry,

          I think Freud would enjoy this topic, and I think we would all be prime candidates, including you, me, JS…nothing personal…just an observation ..otherwise how could you explain the fact that we are enjoying this so much?

          Ketan.


          Hi Ketan,

          No offence taken, it's all quite amusing really, teeth 2

          As for why we enjoy it? I suppose it is for the same reason that people enjoyed Bear and Badger Baiting, Cock fighting and Bullfighting. But this is less cruel to animals. Time now for that button wink 2

          Best regards

          Terry

          This is much less fun now I pressed the 'kill' button (first time ever for me) wink 2

          Regards

          T

          Edited By Terryd on 16/12/2012 10:52:24

          #106451
          David Clark 13
          Participant
            @davidclark13

            Hi Stub Mandrel

            There are so many messages that we can do no more than glance at them for spam etc.

            If anyone ever sees anything the moderators have missed, feel free to let us know.

            regards David

            #106453
            Ketan Swali
            Participant
              @ketanswali79440
              Posted by David Clark 1 on 16/12/2012 10:56:00:

              Hi Stub Mandrel

              There are so many messages that we can do no more than glance at them for spam etc.

              If anyone ever sees anything the moderators have missed, feel free to let us know.

              regards David

              David,

              Even though I understand how some people see the said comment in a racial manner, I dont think that the stated post was intended in any racial way. I think it was more a sterio typical issue, as I see it. If you really want to see a border line sterio typical piss take of any culture, you should watch 'Live at the Appolo' on BBC1, where there is lot more stronger stuff…Indians piss taking their own culture, Americans and Brits doing the same…

              Ketan at ARC.

              #106454
              Raymond Anderson
              Participant
                @raymondanderson34407

                Michael,

                Since when have I slagged off a who;e nation? iF you care to read my post on this thread I have nothing but praise for my Chinese lathe and my Chinese milling machine.

                On the subjest of Tooling /Workholding Early in my metal working hobby I purchased a set of ER40 collets and they were utter rubbish even the replacements were no better That was when I decided to fork out a lot of money for Rohm collets and the difference was staggering Now, I don't dispute that Chinese tooling has progressed over the last 10 years or so ,but as it is just now there is NO way it could be compared to Titex Guhring Dormer OSG and many others. How many production shops have you seen using Chinese tooling? One of the brothers is a foreman turner and I have seen the equiptment at his place of work and it is all High end gear DMG , Mori Seiki WFL Millturn ,and guess what? NO chinese tooling /workholding.

                Regards,

                Raymond.

                #106456
                Russell Eberhardt
                Participant
                  @russelleberhardt48058
                  Posted by Raymond Anderson on 16/12/2012 11:09:42:I have seen the equiptment at his place of work and it is all High end gear DMG , Mori Seiki WFL Millturn ,and guess what? NO

                  Perhaps this is one of the reasons for the UK being uncompetitivelaugh

                  Russell

                  #106457
                  Ketan Swali
                  Participant
                    @ketanswali79440

                    Raymond,

                    With the greatest of respect, there is a lot of stereo typical myth.

                    A lot of the branded tooling you see DOES come out of China. Some of it also DOES come out of India, including the ROHM stuff. If you take the Rohm stuff for example, I have been in Chinese and in Indian factories where their stuff is made. I have also been in factories where M&W measuring stuff is made, and I have been in factories where the other high end gear you refer to is made. Some of it is in certain component form. Some of it is in finished form. In most cases, depending on how critical the part/product is, the final finishing or inspection is either done back in the brands respective homeland, or it is allowed to be packed in the origin country. If you read earlier threads, you will find comments about non-disclosure agreements.

                    There after, a lot of marketing spin takes over. A lot of the said stuff you may not see on the hobby engineering market, as hobby engineers simply wont pay for it, as/or there is no need for it in a hobby environment, which is non-production based. this myth is not exclusive to British engineers. Indian and Chinese engineers also think like you.

                    I have seen certain carbide tooling come out of specific exclusive (means expensive) Chinese factories, come into Europe, only to be exported back to China through a trading company because of a branding. To prove a point, I got very angry with a team of engineers in the SIEG CNC machine plant one day and asked them to use a particular carbide end mill on a work piece, to prove my point of a particular Chinese carbide end mill being better than a particular western branded piece of s**t. I told them that the end mill which they had just tested was Chinese, only after they sang praises of how good this particular 'presumed western' end mill was!

                    Still, there is a 'faith in consistency' issue, which is understandable, and which is something that premium brands are able to maintain successfully. This is understandable, becasue in a production environment, the finished product needs to be consistent, resulting from known reliable consistant brand tooling.

                    Ketan at ARC.

                    Edited By Ketan Swali on 16/12/2012 11:41:47

                    #106460
                    Ketan Swali
                    Participant
                      @ketanswali79440
                      Posted by dcosta on 15/12/2012 23:30:05:

                      Hello Ketan (and all the others).

                      However, lathes and milling machines, for example, it makes no sense to buy them in England, for reasons like support, shipping costs, etc..

                      So, when I wanted to buy a milling machine, I found a supplier here in Portugal and bought a mill from the Optimum Machines brand. Interestingly, when I searched for information on the source machine I was buying, I was informed that the company Optimum Machines (from Germany), has in China, Yangzhou, facilities dedicated to quality control of the products it purchases in China and knowing this has increased my confidence in the quality of the milling machine that I wanted to buy.
                      Do you think that this scheme helps to improve,
                      in general, the quality of products that the company sells?
                      Do you think that this scheme can make a difference to the quality?

                      Hi Dias Costa,

                      I understand that you buy your tooling from U.K. and that it makes not sense for you to buy lathes and milling machines from U.K.. You are definitely entitled to your opinion and I respect this.

                      When we were offering the preparation service, I would have responded that ARC could take on Optimum any day against one of our like for like prepared machines, and ours would have been better – guaranteed, and I would have put a bet on it, without question.

                      Now that we do not offer this service, the factory assembly issue vs Optimium would be similar. When the machine is stripped – some we would win, some they would win. On issue of branding – Optimum would win. On issue of back-up service and parts, we would be broadly similar. Obviously, the Chinese partner of Optimum will not agree with me. He is a powerful man with a lot of financial and political strength – which may be higher then SIEGs…but difficult to confirm clearly.

                      Optimums Chinese partnership in Yangzhou city is complex. They do do a good product, and their power ensures that the sub-contractors are kept in check. Directly Optimum badged stuff does come into the U.K., and non-badged Optimum but built in the same sub-contractor factory also comes into the U.K. via other dealers such as Chester and Warco. So far, we only deal with SIEG, mainly because we have a good relationship with SIEG, and we only want to deal with problems of one factory.

                      QC inspectors, be it Optimums or anyone elses are two a penny and not strictly useful, due to a verity of reasons which we cannot get into. In China, the only thing that matters is how rich and politically powerful you are

                      Ketan at ARC.

                      Edited By Ketan Swali on 16/12/2012 12:03:30

                      Edited By Ketan Swali on 16/12/2012 12:03:56

                      #106461
                      Mike Clarke
                      Participant
                        @mikeclarke87958

                        Hi. Just out of interest, is it a real risk for a cast iron chuck to disintegrate? I'm guessing the speed has to be extremely high? Like I say, was just interested as I've never heard this before.


                        Thanks, Mike.

                        #106462
                        Ketan Swali
                        Participant
                          @ketanswali79440
                          Posted by alan smith 6 on 15/12/2012 19:12:28:

                          Ketan, This was a hypothetical question no reference to RDC. You have not answered the question correctly, I will reveal all once those other foggers have deigned to answer the same question, if they ever do!

                          Alan

                          Come on Alan, wake-up, I still need to know how I have not answered your question correctly smiley

                          Ketan at ARC.

                          #106463
                          NJH
                          Participant
                            @njh

                            Hi Ketan

                            Good to have someone here who knows what he is talking about!

                            On a slightly off-topic point you say that you have ceased to provide a preparation service for your machines and, had I been in the market for machinery, I think this would have been a strong point in your favour. Is it that such preparation is not now necessary or is there just insufficient demand for such a service?

                            Regards

                            Norman

                            Edited By NJH on 16/12/2012 12:27:01

                            #106464
                            Ketan Swali
                            Participant
                              @ketanswali79440

                              Hi Norman,

                              Earlier, someone mentioned about the preparation, and I replied with my reasons. You will need to scroll up around page 2. It was all to do with what new entrants to the hobby chose to believe especialy linked to the budgets they had.

                              Ketan at ARC.

                              #106466
                              Siddley
                              Participant
                                @siddley

                                But are you any good at preparing a curry Ketan ?

                                #106467
                                Peter Hall
                                Participant
                                  @peterhall61789

                                  I'd like to describe this thread as riveting.

                                  But I'd hate to be accused of taking it off topic, so I won't.

                                  Pete

                                  #106468
                                  Keith Long
                                  Participant
                                    @keithlong89920

                                    Hi Mike

                                    Yes the risk of any piece of metal being spun an a machine and disintegrating is real – VERY real – the question is how big is that risk. Unfortuinately it is almost impossible to answer in a model engineering environment as a lot of our machines and tooling are quite old – often second, third of forth hand and we have no way of knowing how they have been used or abused in the past. Bursting due to overspeed is a resuly of the forces generated overcoming the tensile strength of the material and cast iron is not good under tensile stress steel is much better.

                                    Some chucks have a speed limit marked on them – it's there for a reason.

                                    In reality, at the speed we operate our machines at, while the risk is real, provided thnat the chuck or material is in good condition, that risk is very small, but I wouldn't want to be around a 12 inch chuck of unknown provenance running at 3k rpm upwards unless I'd done some inspection on it myself. To put things in context car wheels at 60 mph are spinning at about 720 rpm and we don't often see those burst apart, although they are made of ductile metals which will withstand tensile stresses.

                                    The real problem is that generally we just don't know if there are any faults, such as cracks, in the material (especially cast iron) that could render it potentially dangerous.

                                    When I earned a living one of the areas of my work (30years ago) involved running high speed machine components up to the point of failure – think of a disk the size of a saucer and made from either maraging steel or one of he higher strength hiduminiums. Burst speeds were in the order of 1200 Hz (72,000 rpm)- newer machines are now opertaing at over 100,000rpm – believe me, we had a LOT of material between us and the disk!!

                                    Keith

                                    #106469
                                    John Stevenson 1
                                    Participant
                                      @johnstevenson1
                                      Posted by Terryd on 16/12/2012 10:29:22:

                                      Posted by David Clark 1 on 16/12/2012 09:51:03:

                                      The Chinese had a flourishing civilsation and were technologically advanced, making advanced forged steel in the fifth century BC while we were worshipping Misletoe and sacrificing virgins at midsummer.

                                      Terry

                                      .

                                      You can keep the mistletoe but I really miss those virgins………………………………………….

                                      #106471
                                      NJH
                                      Participant
                                        @njh

                                        Thanks Ketan

                                        Yes I can see your point. Sorry I just missed your post yesterday – it was all coming so thick and fast – I guess I must have blinked!

                                        Now I see we are diverting into misletoe and virgins – for goodness sake guys get out to your sheds, find a big lump of metal and a coarse file, and make a heap of filings. It will take your mind off things.

                                        N

                                        #106473
                                        Siddley
                                        Participant
                                          @siddley

                                          All over Spain there are 'Chinese markets'  – shops which sell mostly low cost Chinese goods. There are at least four in my nearest town and I live in the back of beyond.

                                          Virtually nothing they sell works properly, sometimes it doesn't work at all. Glue that won't stick, files that won't cut metal, pens that don't write, spanners made of cheese etc etc
                                          I'm a tool snob, I admit it. If it isn't Snap On, Facom etc I don't want to know. But every so often I weaken and buy something DIY related from a Chinese market. Like a hammer – I mean even the Chinese can't screw up making a hammer – can they ? Yes, they can, they can make anything badly.

                                          Back in the UK we had a local hardware store that sold Chinese goods. I once asked my wife to get me a new radio for the workshop and said " Do NOT buy it from GeeJays " because she can't resist a bargain, even if it isn't really a bargain. Back she came with this thing that looked like it was meant to receive Henry Halls Dance Orchestra and rousing speeches by Winston Churchill. When I switched it on all it did was hiss. It actually received nothing at all. So I said to her " You bought this from GeeJays, didn't you ? " to which she replied " But it was only a pound ! "
                                          How can you argue with logic like that ?

                                          Norinco do make a nice clone of the AK-74 assault rifle though, I'll give 'em that…

                                          Edited By Siddley on 16/12/2012 13:19:55

                                          #106475
                                          jim both
                                          Participant
                                            @jimboth37830

                                            How much would my latest lathe have cost if it was made in the UK, (chester crusader), £10,000 or more????

                                            #106477
                                            Ketan Swali
                                            Participant
                                              @ketanswali79440
                                              Posted by Siddley on 16/12/2012 12:46:38:

                                              But are you any good at preparing a curry Ketan ?

                                              teeth 2 no not really. I am only good at eating it, and non of that Bangladeshi stuff passed off as Indian in most 'Indian' Restaurants in the U.K..

                                              Ketan at ARC. 

                                              Edited By Ketan Swali on 16/12/2012 14:11:53

                                              #106478
                                              Ketan Swali
                                              Participant
                                                @ketanswali79440
                                                Posted by Siddley on 16/12/2012 13:17:35:

                                                All over Spain there are 'Chinese markets' – shops which sell mostly low cost Chinese goods. There are at least four in my nearest town and I live in the back of beyond.

                                                Virtually nothing they sell works properly, sometimes it doesn't work at all. Glue that won't stick, files that won't cut metal, pens that don't write, spanners made of cheese etc etc

                                                I have seen the same Chinese markets in Teneriffe, Kinshasa, Dar-es-Salaam, Mumbai, Delhi, Shanghai, Canton. Funny enough, they all look the same and sell exactly the same stuff targeted at the ultra low price end of the market. peanuts and monkeys comes to mind, but it does get the really poor out of a hole.

                                                Ketan at ARC.

                                                #106479
                                                John Stevenson 1
                                                Participant
                                                  @johnstevenson1
                                                  Posted by jim both on 16/12/2012 13:47:41:

                                                  How much would my latest lathe have cost if it was made in the UK, (chester crusader), £10,000 or more????

                                                  Jim, can't answer your question directly but i do have a similar scenario.

                                                  10 years ago, approx I wanted a medium sized lathe, something like a big student / master etc

                                                  Went to loads of auctions and all i saw were clapped out machines with noisy gearboxes, literally wasted two working weeks going to different auctions so fact that cost in for a start.

                                                  Realised I was looking for something I didn't know the real value of so Rung Colchesters up and asked the price which without equipment would have been between £10,000 and £11,000 and to be honest was pushing the budget too far.

                                                  Rang Excel at Coventry [ no connection ] and asked what they had. Was given the choice between a Chinese lathe 7" centre x 36" or a TOS at 7 1/2" x 39 and invited down to try out under power.

                                                  Went down and was stumped at making the choice, price wise it varied by about £200 but at this level price should not be a deciding factor.

                                                  The Chinese lathe was better finished, quieter and seemed smoother than the TOS. Also combined metric / imperial

                                                  The TOS had an advantage in 40mm spindle bore instead of 38mm and a MT4 tailstock instead of MT3. Paintwork was one coat on top of bare metal. TOS was metric only, imperial by change wheels.

                                                  Both came fully loaded but the clincher was the TOS was nearly twice as heavy as the Chinese machine

                                                  Bought the TOS. £5,400 fully loaded and delivered right up to the door. Incidentally that was the base price of a Myford 254 at the time with no attachments.

                                                  Two weeks later got a phone call from Colchester to see if i was still interested, when I said I'd bought the TOS he was horrified. His argument was that the TOS would devalue to nothing whilst the Colchester would still have a decent price.

                                                  My reply was I expected 10 working years and in 10 years what would the Colchester be worth ? He guessed £3,000 but If the TOS went for only £250 as pure scrap I would still have been many thousands in pocket.

                                                  I still have the TOS, it's my daily grind, it 10 years it has cost me a roll pin in the clutch lever, a roll pin in the traverse lever, one rely [ not the machine fault, we had a power cut whilst under power ] and a new cross slide nut. There is hardy any paint on the carriage, in fact most of that went within the first two months but this machine has earn some serious coin.

                                                  The guy from Colchester was more interested in it's resale value than what it could earn.

                                                  #106480
                                                  Raymond Anderson
                                                  Participant
                                                    @raymondanderson34407

                                                    Hi Ketan,

                                                    If as you say some ROHM gear is from China, then it still mantains it's reputation through good quality control, because ROHM as a company would simply not put up with it.

                                                    but, sadly a lot of model engineers simply put up with substandard goods instead of sending them back. I would have no hesitation in returning any item that did not fit /work properly . If I ever needed a part for my DSG, it's a shoe in that it would be correct but ,I suspect that would not be the case with my GH750 , as reading through various forums there would appear to be so much variation in part quality and not just parts even between the same machines. which brings us nicely back to "QUALITY CONTROL" and that where the suppliers come in, demand better quality or "we go somewhere else" but as it is far to many suppliers [and I don't include ARC in this] to the hobby trade soldier on selling sub standard gear /parts the the end user has to remachine or modify to work correctly.

                                                    Regards,

                                                    Raymond.

                                                    #106481
                                                    John Stevenson 1
                                                    Participant
                                                      @johnstevenson1
                                                      Posted by David Clark 1 on 16/12/2012 08:35:49:

                                                      Regarding a gear with an undersize bore, I think it would be very forward looking of the supplier to supply it undersize so the end user could bore it true to fit his machine rather than send it out with a pronounced wobble.

                                                      regards David

                                                      David,

                                                      The OP was actually saying the spindle was undersize not the gear being over size.

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