Thanks to Rapid-Metals Easter discount I obtained the bulk of the materials for my intended Farm Boy build at a bearable cost.
There are three large hunks of aluminium which together form the ‘frame’ of the engine. I bought them oversize so as to be sure of accurately arriving at finished o/a dimensions, but this leaves me with quite a bit of material to remove externally in addition to the required ‘hollowing out’.
With this in mind I bought a 50mm shell mill (complete with R8 arbour for my SC3 mill) at a price so ridiculously low that it could be discarded without too much pain if the quality turned out to be poor. I also ordered a set of the highly polished inserts specified for machining aluminium. I have to say that I’m delighted with the bit of kit so far getting a mirror finish and capable of removing material at an enormous rate. Haven’t tried it on steel so don’t know how it will perform there.
Finally, I’m getting to my question. I normally use paraffin when machining aluminium – as per the books – but don’t know if it is necessary with these inserts. I’d be happy if not as the rain of ally chips is bad enough a mess without the added paraffin.
Given the amount of ally to be machined when carving out these frame pieces I also wonder if it would be good to invest in the similarly highly polished end mills intended for ally, and if so, again, whether paraffin as cutting fluid is advised.
Advice would, as usual, be much appreciated.