Posted by Robert Atkinson 2 on 28/10/2022 09:36:27:
Note that "rotary" converters are inefficent, noisey and not as "smooth" (unless a genuine motor-generator) as a VFD. And you can't change the speed.
Then there is the cost. A 3kW Transwave RT is about £1000 and has a MINIMUM single motor load of 2.2kW. So you can't use it to run a single machine less than that. It's a 2.2kW alone or 2.2kW and up to 800W. That is not "run anyting in the shop". I'm sure lots of people will say " I run a single x.x kW motor as a single load without problems". That may be but it's outside the specification. You can buy at least 5 1.5kW VFDs for £1000.
You can set and forget a VFD for single speed and just have start / stop buttons.
Robert G8RPI.
I have a couple of points:
- If the Transwave product you were looking at had a minimum motor size, then it's a static converter, not a rotary. Those can actually run smaller motors, but only if a large one is running on the same circuit, so for coolant pumps etc, it's not the end of the world.
- I specifically compared payback to purchasing on the used market because converters are durable and long lasting machines with a service life of 30+ years, if you're concerned about cost it would never make sense to purchase new, but buying used is rarely any different due to the nature of the machine.
- In the context of a workshop I have never found rotary converters to be noisy, yes they do create a bit of a hum, but compared to taking a serious cut on any machine tool, drilling, welding, grinding, rivetting or hammer forming, the sound doesn't touch the sides.
When I looked at replacing the system in my workshop recently, I found myself needing 5 VFD's between 0.35kW and 4kW. To do that would have seen me spending significantly more than £1k on the VFD's, and having to do a major rewire of the control circuitry on my lathe, then having buy several other new components for the privilege of installing my VFD's…
Vs paying £380 for a 7.5kW Rotary Converter which was about 5 years old with low hours and documentation showing it hand been serviced by the manufacturer before it went into storage, which has been plug and play.
VFD's are fine and all, and have their advantages, but my experience is that they're not the only viable solution, and may not be the best solution for all use cases.
Edited By Jelly on 28/10/2022 10:57:19