ML7 clutch alternative

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ML7 clutch alternative

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  • #237301
    Robin teslar
    Participant
      @robinteslar

      Hi ML7s

      I read comments on fitting the Myford clutch kit and how it seems to become troublesome. Of course its not advisable to keep switching the motor on/off. It will heat up and also you wear out the internal winding contacts quickly. So what I do is use the lever that tensions the belt and allows you to swap pulleys. It works a treat, so simple

      Surely others must have thought of this?

      Robin

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      #24523
      Robin teslar
      Participant
        @robinteslar

        Here’s a trick – it works for me

        #237302
        bodge
        Participant
          @bodge

          Hi Robin the short answer , Yes many I should think……..b

          ps my 1 pic is belt slip and releases both belts on an old Drummond……b

          Edited By bodge on 03/05/2016 10:55:06

          Edited By bodge on 03/05/2016 10:59:10

          #237311
          Robin teslar
          Participant
            @robinteslar

            Yes I expect so, just I didnt come across this obvious trick whilst browsing the dodgy myford clutch subject? Its such an obvious disadvantage for the myford.

            #237317
            Ian S C
            Participant
              @iansc

              My Taiwanese lathe, with a 1.5hp single phase motor has survived over 20 years without a clutch, plenty of stop start work, is there something wrong with the motor on a Myford?

              #237322
              bodge
              Participant
                @bodge

                is there something wrong with the motor on a Myford?

                dont think so, I think its cos belt slips a hard one to sell from a manufactures point of view where as clutch kit will bring the pennies in…….b

                #237332
                Robin teslar
                Participant
                  @robinteslar
                  Posted by Ian S C on 03/05/2016 11:56:21:

                  My Taiwanese lathe, with a 1.5hp single phase motor has survived over 20 years without a clutch, plenty of stop start work, is there something wrong with the motor on a Myford?

                  the myford motor is a relatively crude capacitor start type , it has a centrifugal switch inside to disconect the start winding once running, this creates a visible flash each time which to me means contact wear and ultimate early failure. Its just so easy to slip the belt, which becomes quite loose on the pulley

                  #237338
                  Neil Wyatt
                  Moderator
                    @neilwyatt

                    Myford's own tri-leva three-speed attachment uses such a system.

                    The next MEW will feature an ML10using a similar setup too.

                    Neil

                    #237339
                    Gordon W
                    Participant
                      @gordonw

                      If I had a countershaft I would fit flat belt with a fast and loose pulley system. I would feel happier than using a loose v belt. Nothing wrong with v belt as a clutch, many ride on mowers etc. have them, my 6 hp rotavator has 2, been ok for 3 seasons. These do have guides to lift the belts clear when not engaged.

                      #237352
                      Mike
                      Participant
                        @mike89748

                        I used to use the slack belt method when I had a Myford 7R, and never had any trouble with it. I also used to set the belt tension a little slacker than recommended, and it rarely slipped, even when taking some quite substantial cuts. On the two occasions it did seriously slip it saved the machine from damage. And no, there was no serious wear on the belt.

                        #237361
                        Lambton
                        Participant
                          @lambton

                          Robin,

                          "the Myford motor is a relatively crude capacitor start type "

                          Not quite fair as Myford always fitted top quality single phase motors to their lathes usually from Crompton Parkinson or similar British manufacturer. Capacitor start single phase motors are perfectly OK and the centrifugal switch is necessary to cut out the start windings as soon as possible as they otherwise overheat and burn out. As I said it is necessary and not a sign of cheap or incompetent manufacture.

                          The weak link in the original Myford set up is the wretched Dewhurst switch which is much more likely to fail rather than the motor. They survive better if the operator moves the lever quickly. but is much better to use them only as a change of direction switch is series with a proper DOL starter.

                          #237372
                          Robin teslar
                          Participant
                            @robinteslar

                            Indeed the Dewhurst switch is a poor solution for DOL switching and I have a proper MEM push button job, old, battered, works well and has an overload thermal trip. As for the reversing switch, I used a simple 10A toggle switch. As this is only ever used to change winding polarity at standstill, it is perfectly adequate for the job and cost £2.50

                            But there are purists who will poo poo this

                            #237376
                            JA
                            Participant
                              @ja

                              When I had a Super 7 I would leave the motor running and use the clutch except, obviously, when making measurements, changing clutches, etc. I did this in the belief that capacitor start motors did not like being switched on and off. Over the nine years I had the lathe, which was well used by me, I never had any problems with either the clutch or motor. However I did have to replace the belts.

                              Since getting a Myford Big Bore lathe fitted with an inverter I use the clutch far less often, happily switching the motor on and off when required.

                              I consider the Dewhurst switch very unsafe and would not entertain using one. I am a person who uses the big red button as an isolation switch.

                              JA

                              #237380
                              Robbo
                              Participant
                                @robbo

                                 

                                Robin,

                                A commonly used method of disconnecting the drive, although there is always the possibility of the belt rubbing and causing some drag.

                                Graham Howe published details in ME 4322 (28 Mar 2008) of a device he made, based on the Tri-Leva system mentioned by Neil, which ensured that the belt was held away from the pulleys when the tension was released.

                                You can see this on his website,  http://www.gwhengineering.co.uk

                                 

                                Edited By Robbo on 03/05/2016 18:32:18

                                #237394
                                john fletcher 1
                                Participant
                                  @johnfletcher1

                                  There was an excellent article in MEW years ago on making a clutch for an ML7 Neil will have the details. I and a few more close by, each made each ourselves a clutch following the instructions, very good. As mentioned earlier, the Dewhirst switch was just inadequate for the job as ON/OFF, no No – volt release either. Get a direct on line starter and then use the Dewhirst. People get anxious over reverse, but how often is it actually used ? John

                                  #237436
                                  Sandgrounder
                                  Participant
                                    @sandgrounder

                                    It may not be only single phase motors that can be affected by repeated start/stop usage, my Myford S7 has a 3ph motor driven by an old Jaguar Cub inverter, I don't have a manual for it but I read one about 20 years ago when I installed it, and if I recall correctly there is a minimum time you are supposed to wait between stops and starts, I think it was about 20secs which can be twice the time taken for a quick look at the work.

                                    Perhaps more modern inverters can cope better.

                                    John

                                    #237447
                                    frank brown
                                    Participant
                                      @frankbrown22225

                                      I think that the long time period between forward and reverse, is simply to ensure that the motor has come to a dead halt. Going directly from forward to reverse on running motor is called "plugging" and causes enormous inrush currents to flow round the motor circuit. Not good for invertors. The electronics can change the phases around in a few 100s of mS without any harm to itself.

                                      I have read a lot of bad comments about the Dewhurst switch. I reckon that you should use it to drive a pair of interposing relays with mains coils that it last would forever. The problem with all switches that drive solenoids and motors is when the contacts open, a very high voltage arcs across the switch contacts as they open. This causes pitting and smoke deposits as they get worse, the contact area gets smaller, so in the end they overheat when they close due to the current flowing through a very small contact area.

                                      The high voltage arc can be reduced to virtually zero by the use of a "snubber" network. across the contacts. This is a high voltage capacitor and a low value resistor in series. Should not cost more then £2 each .A simple version can be made without the resistor, only the capacitor at a cost of about 50p each.

                                      Frank

                                      #237458
                                      Robin teslar
                                      Participant
                                        @robinteslar
                                        Posted by john fletcher 1 on 03/05/2016 19:51:31:

                                        There was an excellent article in MEW years ago on making a clutch for an ML7 Neil will have the details. I and a few more close by, each made each ourselves a clutch following the instructions, very good. As mentioned earlier, the Dewhirst switch was just inadequate for the job as ON/OFF, no No – volt release either. Get a direct on line starter and then use the Dewhirst. People get anxious over reverse, but how often is it actually used ? John

                                        Important use of reverse is for cutting screw threads, as you can do a fast cut with the toool bit moving away from the chuck! and not have to rely on a primitive feed stop

                                        #237470
                                        JA
                                        Participant
                                          @ja
                                          Posted by Robin teslar on 04/05/2016 10:23:48:

                                          Posted by john fletcher 1 on 03/05/2016 19:51:31:

                                          There was an excellent article in MEW years ago on making a clutch for an ML7 Neil will have the details. I and a few more close by, each made each ourselves a clutch following the instructions, very good. As mentioned earlier, the Dewhirst switch was just inadequate for the job as ON/OFF, no No – volt release either. Get a direct on line starter and then use the Dewhirst. People get anxious over reverse, but how often is it actually used ? John

                                          Important use of reverse is for cutting screw threads, as you can do a fast cut with the toool bit moving away from the chuck! and not have to rely on a primitive feed stop

                                          Are you suggesting taking a cut with the lathe in reverse? On my Super 7 the chuck was just screwed onto the nose of the spindle. There was nothing to stop it unscrewing when reversed. The Big Bore lathe chuck has a grub screw that engages in a grove on the nose to prevent accidental unscrewing.

                                          I am traditionalist and the only justification for a reverse is to return the tool to the start of the thread when screw cutting and one has not got, or not got confidence in, a thread dial indicator. I would not dream in taking a cut in reverse on any lathe.

                                          JA

                                          #237487
                                          Robin teslar
                                          Participant
                                            @robinteslar

                                            Indeed you do need to lock the chuck. But reverse screwing does work and is effective but you have to turn the tool piece upside down. I have done this on production work and it halved the time of conventional screwing because you can go so much faster with confidence, much to my foreman's amazement, but he was a traditionalist

                                            #238184
                                            Simon Cross 1
                                            Participant
                                              @simoncross1
                                              Posted by Sandgrounder on 04/05/2016 06:31:33:

                                              It may not be only single phase motors that can be affected by repeated start/stop usage, my Myford S7 has a 3ph motor driven by an old Jaguar Cub inverter, I don't have a manual for it but I read one about 20 years ago when I installed it, and if I recall correctly there is a minimum time you are supposed to wait between stops and starts, I think it was about 20secs which can be twice the time taken for a quick look at the work.

                                              Perhaps more modern inverters can cope better.

                                              John

                                              Hi John,

                                              I don't know about old jaguar inverters but new ones certainly don't have this limitation as long as the drive is stopped and started via an enable signal to the drive. The drive stays powered up all the time – it just gets a stop, fwd / rev signal, doesn't matter how many times.

                                              Switching the power feed to the drive as a control method is a big no no.

                                              I've got an old ML7 with a Lenze (German) drive it's not a problem, i'm crap at measuring and will stop start many times per min – I can even switch from full speed (85hz – 2600rpm 2 pole motor) to reverse on the go no dramas. (except when the chuck fell off : ( &nbsp

                                              Cheers

                                              Simon

                                              #238187
                                              Simon Cross 1
                                              Participant
                                                @simoncross1
                                                Duplicate posting deleted

                                                 

                                                 

                                                Edited By Neil Wyatt on 10/05/2016 15:40:31

                                                #238210
                                                John Fielding
                                                Participant
                                                  @johnfielding34086

                                                  Coming in late on this thread………

                                                  I was looking at an automotive air-con compressor the other day on my Ford V8 and it occurred to me this has a sort of dog clutch operated by a 12V solenoid. Not sure how much power/torque these can handle but scrap air-con compressers must be quite easy to find in scrapyards. I wonder if anyone has tried using one?

                                                  #238212
                                                  frank brown
                                                  Participant
                                                    @frankbrown22225

                                                    John that reminds me my old Peugeot 504 had a magnetic clutch for the radiator fan. It was just the boss on which the fan was mounted to the water pump with an external brush which you put 12V on to energise the drive. Radiator fans soak up a lot of power, sort of 5 HP at 6000 RPM,so if it's drags is not too much, it should do on the motor drive shaft.

                                                    Frank

                                                    #238216
                                                    Gray62
                                                    Participant
                                                      @gray62

                                                      MEW 159 (Jan 2010) has an article by Ken Wilson on fitting an electromagnetic clutch to a Harrison M300.

                                                      I looked at this with a view to fitting one to my Warco GH1330 but after some thought I decided against it. The problem with this type of clutch is that the take up is almost instant whereas with a cone clutch you can feed in th power slightly more gradually.

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