pressure vessel testing

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pressure vessel testing

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  • #220799
    garrygun
    Participant
      @garrygun

      Hi guys, i have made several air vessels, 300mm x 34mm x 28mm wp 200 bar

      i have tried to get thes tested but have been knocked back several times,

      how do i go about getting them tested, certed, etc.?

      any help apreciated, thanks Garry.

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      #24320
      garrygun
      Participant
        @garrygun
        #220803
        Jeff Dayman
        Participant
          @jeffdayman43397

          For what purpose are these vessels?

          What standard do they comply with?

          Who did you enquire with?

          #220811
          garrygun
          Participant
            @garrygun
            Posted by Jeff Dayman on 12/01/2016 22:10:18:

            For what purpose are these vessels? air rifles

            What standard do they comply with? i dont know

            Who did you enquire with? company in brum,seen vessels but got bit funny about a/rifles,

            some refused as werent profitable enough for them, others couldnt & wouldnt help with info.

            this is why i am posing question here,

            #220815
            shaun hill
            Participant
              @shaunhill88399

              Garry, if your cylinder holds under 500cc of air,under current uk laws it does not require testing, i have been making pcp airguns over 25 years,but i test each of my cylinders to a third above the working pressure,.i can assure you the vast majority of british pcps manufacturers dont test each rifle.

              When i made my first cylinder i hydrostatically tested it, then i took it to Lloyds british, and got them to test it, to make sure what i was doing was safe and correct.

              #220970
              Rufus Roughcut
              Participant
                @rufusroughcut

                Hi Garry

                Well cleared Shaun

                In a former life I did lots of hydraulic as a norm 1.5 x wp (hydrostatic at various temperatures) testing on hp steam lines on power stations, refineries etc, however over the years some less than safe activities involving pneumatic testing world wide has caused a great deal of fear amongst companies, due to the explosive forces should ruptures occur, I myself have witnessed poorly methodized companies have some quite catastrophic equipment failures where only by the grace of god no serious injuries or fatalities have resulted, however a search on the net will show you that not all companies are so lucky and I'm sure your aware of ballistics and it's affects on people, the US military tent to undertake tests in with the vessel in large tank of water to limit the shock wave when failures occur.

                The fittings, gauges and appropriate rated hoses can be attained from hydraulic suppliers who would probably make you up test rig which would be more than adequate for self testing, however the cert is a bit more complexed and would need to be witnessed by a competent person familiar with testing processes and acceptable outcomes and usage of test item.

                #220977
                Clive Hartland
                Participant
                  @clivehartland94829

                  If for PCP air rifles why not buy from air rifle makers as they have made bottles ready?

                  #220978
                  garrygun
                  Participant
                    @garrygun

                    thanks guys for your replies,

                    i have made and tested these cylinders up to 400bar over night hydraulicaly and 300 bar pneumaticaly without failure

                    i think that would be adaquate, i still have one on my a/rifle for over a year now i would say that is a good test,

                    several people have asked me if i would supply them one but i was concerned about the laws.

                    #220982
                    garrygun
                    Participant
                      @garrygun
                      Posted by Clive Hartland on 13/01/2016 22:24:41:

                      If for PCP air rifles why not buy from air rifle makers as they have made bottles ready?the

                      the idea of making my own is its cheaper lighter and i think better, OMs too heavy, after market cyls too expensive, i have the equipment why not make them .

                      #221017
                      michael howarth 1
                      Participant
                        @michaelhowarth1
                        Posted by shaun hill on 13/01/2016 00:07:16:

                        Garry, if your cylinder holds under 500cc of air,under current uk laws it does not require testing, i have been making pcp airguns over 25 years,but i test each of my cylinders to a third above the working pressure,.i can assure you the vast majority of british pcps manufacturers dont test each rifle.

                        Shaun….I was interested to read the above quoted post. Does this rule apply to cylinders holding air only or does it apply to any pressure vessel? Do you happen to know the legislation that makes this stipulation?

                        Mick

                        #221029
                        David Jupp
                        Participant
                          @davidjupp51506

                          It seems likely that in the UK the Pressure Equipment Regulations (UK enactment of the Pressure Equipment Directive) would apply (if supplying these for beyond your own use).

                          The classification of the vessel described by the OP when used for compressed air would be 'Sound Engineering Practice' (the lowest category) – there is no specific requirement to involve any third party in review/witnessing of either design or manufacture/testing for SEP items.

                          There are requirements regarding marking, and provision of adequate instructions.

                          A Technical File should be prepared to cover the design, materials used, inspection & test – this would be a significant part of the manufacturer's defence if an incident did occur.

                          PED generally expects a pressure test, but does accept (justified) alternatives.

                          Don't forget to consider the potential for fatigue failure in this application.

                          #221038
                          Russell Eberhardt
                          Participant
                            @russelleberhardt48058

                            It might be worth having a look at **LINK**

                            Russell.

                            #221040
                            David Jupp
                            Participant
                              @davidjupp51506

                              Russell – The Simple Pressure Vessel Directive relates to series produced welded vessels for use up to 30 bar, so is not applicable in this particular case.

                              Edited By David Jupp on 14/01/2016 09:52:03

                              #221043
                              duncan webster 1
                              Participant
                                @duncanwebster1

                                As this pressure vessel is intended to be part of a weapon, it is exempt from PER. Still wants testing tho'

                                #221055
                                David Jupp
                                Participant
                                  @davidjupp51506

                                  The exemption from PER is for items specifically designed and constructed for military purposes.

                                  I'm honestly not clear if weapons automatically fall under this exemption, or if the exemption only covers use within the armed forces. Happy to be enlightened by those with specific knowledge.

                                  Either way the approach required by PER would be a good place to start and isn't particularly onerous. I suspect materials certification/traceability might well be a stumbling block for some though.

                                  #221082
                                  duncan webster 1
                                  Participant
                                    @duncanwebster1

                                    I've just read schedule 1 which deals with exemptions, it doesn't mention military, just weapons. It might have been intended for the military, but it doesn't say so. The regulations for vessels of less than 250 bar.litres also differ from larger ones. This vessel is 36 bar.litres. It's all very clearly laid out in

                                    **LINK**

                                    another excellent publication from the HSE

                                    #221084
                                    David Jupp
                                    Participant
                                      @davidjupp51506

                                      We are obviously looking at different legislation – PER and PSSR.

                                      #221134
                                      Martin Connelly
                                      Participant
                                        @martinconnelly55370

                                        I think pressure vessels or items that are pressurised under normal operation but are not covered by the PED due to exemptions are usually covered by other regulations. Boilers and gas turbine casings are examples.

                                        Martin

                                        #221156
                                        garrygun
                                        Participant
                                          @garrygun

                                          thanks for all your replys guys. ive been checking the links& reading up,

                                          as you can see it is a bit complicated and confusing, rules regulations conflicting, this is the problem, finding which rules apply to me.

                                          Cheers Garry.

                                          #221173
                                          michael howarth 1
                                          Participant
                                            @michaelhowarth1

                                            This is a very confusing area. My interest is as a small steam loco maker. Reference is still being made to the "3Bar/litre" rule which as far as I am able to establish,was revoked by the PSSR Regs 2000. This piece of legislation is most uncompromising and even Mamod models are caught by it. I did read somewhere that in view of the difficulties this would cause an exception was to be made for small models which would formerly have been included in the 3Bar/litre catchment. Has anyone anything definitive to add to this?

                                            Mick

                                            #221175
                                            Michael Gilligan
                                            Participant
                                              @michaelgilligan61133

                                              Mick,

                                              I am not qualified to advise, but: The HSE guidance contains this fairly explicit statement:

                                              1. Under the Pressure Systems Safety Regulations 2000, a written scheme of examination is required for most pressure systems. Exempted systems are listed in the Regulations. Generally speaking, only very small systems are exempted.

                                              2.  

                                              MichaelG.

                                              .

                                              Edit: Free download of PSSR 2000 available here.

                                              Edited By Michael Gilligan on 15/01/2016 10:12:58

                                              Edited By Michael Gilligan on 15/01/2016 10:25:07

                                              #221198
                                              michael howarth 1
                                              Participant
                                                @michaelhowarth1

                                                Michael….After one of the model steam railway federations published the unbelievable cessation of the 3Bar/litre rulea couple of years ago, I printed off and perused these regulations and the codes of practice from cover to cover and I still cannot find any exemption that covers model steam boilers of whatever size. The regulations are hardly easy reading but if you can pinpoint the actual exemption I would be most grateful.

                                                Mick

                                                #221199
                                                Michael Gilligan
                                                Participant
                                                  @michaelgilligan61133

                                                  Mick,

                                                  I didn't say it was easy … just that it was fairly explicit

                                                  The first point to mention is that my link is to the revised version of the document; which appears to be a considerable improvement on the original. … They have obviously tried to make it more compehensible ['though it's still very hard going].

                                                  Perhaps the most useful 'point of entry' is the new Appendix 4. …. I fully accept that this is specific to Schools, but at least it is relevant to your sort of machine.

                                                  The applicability of these "at work" regulations to the Amateur will [I think] always be a matter of judgement, and ultimately you are likely to be governed by the interpretation used by your Insurers.

                                                  MichaelG.

                                                  .

                                                  P.S. … I expect to have some 'quiet time' over the next few weeks, so might read the documents more carefully.

                                                  #221207
                                                  Michael Gilligan
                                                  Participant
                                                    @michaelgilligan61133
                                                    Posted by Michael Gilligan on 15/01/2016 10:11:58:

                                                    Edit: Free download of PSSR 2000 available here.

                                                    .

                                                    Correction : That ^^^ is the ACOP, L122, not the actual legislative document.

                                                    For reference: Here is the legislative document.

                                                    MichaelG.

                                                     

                                                    Edited By Michael Gilligan on 15/01/2016 17:02:46

                                                    #221208
                                                    Neil Wyatt
                                                    Moderator
                                                      @neilwyatt

                                                      One interesting thing about the Code of Practice is it make its clear that the USER of a model steam engine not the OWNER is the responsible person. This suggests that clubs who, as long as they make reasonable efforts to ensure members using a club engine are competent, could then argue they were not responsible if the member caused an accident . I can't see it as licence to just hand an engine over to an unsupervised beginner.

                                                      Neil

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