Ceriani lathe and other suggestions

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Ceriani lathe and other suggestions

Home Forums Manual machine tools Ceriani lathe and other suggestions

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  • #256349
    Nitai Levi
    Participant
      @nitailevi73768

      Hi

      I'm looking at Ceriani lathes and there is barely any information online. If they keep making them I imagine people are buying them? The manual is only in Italian which I don't speak.
      The Ceriani seems to (more or less) have what I want and need.
      Has anyone dealt with them? No problem communicating in English? Any other info I can find other than contacting them directly?

      Also interested in other lathes in a similar size that anyone can recommend. Not interested in a Sieg or any other similar Chinese lathes since that is what I have now. I have the largest one that fits and don't want another "project" (it took way too long to make it more or less ok).

      It has to be decent and above in quality, metric and without needing to change belt position to change speed. Most other features are "negotiable". Maximum size is approximately 120cm length, 45cm depth (excluding hand wheels sticking out) and maybe 150kg but preferably under 120kg.
      Something like a Wabeco D6000 or Emco V10 is about the largest that would fit and they are on the large end of that. I'm considering both of those too, the former is very expensive so depends if I think it's worth it, the latter (or anything similar) I can't find for the last couple of years and I'm checking 2nd hand market here regularly.

      Thanks!

      Edited By Nitai Levi on 17/09/2016 08:26:03

      Edited By Nitai Levi on 17/09/2016 08:26:39

      Edited By Nitai Levi on 17/09/2016 08:28:56

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      #12769
      Nitai Levi
      Participant
        @nitailevi73768
        #256351
        Michael Gilligan
        Participant
          @michaelgilligan61133
          Posted by Nitai Levi on 17/09/2016 08:25:36:

          Hi

          I'm looking at Ceriani lathes and there is barely any information online. If they keep making them I imagine people are buying them? The manual is only in Italian which I don't speak.

          .

          Nitai,

          Would you please add a link to the manual

          Thanks

          MichaelG.

          #256352
          mechman48
          Participant
            @mechman48

            They do look nice in the mags' but not having touched one can't comment. I have one of those 'Chinese' lathes & so far it has done all I have asked it to do, it certainly hasn't been a 'project' in the sense you say, yes there were a couple of tighten this, tweak that… but so far I'm quite satisfied with it… ' you get what you pay for'.

            George.

            #256355
            Neil Wyatt
            Moderator
              @neilwyatt

              Click the advert on the right hand side that flicks through Golmatic, Ceriani Emco etc. and speak top Pro Machine Tools, they can tell you the full story.

              Ceriani are an Italian firm who see themselves as producing a high quality product in modest volumes. their website is quite informative.

              Neil

              #256357
              Hopper
              Participant
                @hopper

                Have you contacted Pro Machine Tools (part of Emco) at **LINK**

                They advertise Ceriani lathes in MEW every month so presumeably speak English and could supply whatever info you need? They seem to advertise them every month in the magazine so somebody must be buying them, as you say.

                Edited By Hopper on 17/09/2016 09:17:59

                #256563
                Nitai Levi
                Participant
                  @nitailevi73768

                  Thanks.

                  Here is the manual http://www.cerianimu.com/manuali/MANUALE-TORNIO.pdf
                  I can understand some of the details but there are a few specific things that I can't find, not sure they are there (they are not on the website).

                  Thanks, I can try Pro Machine Tools though I'm not in the UK.

                  #256564
                  Nitai Levi
                  Participant
                    @nitailevi73768

                    Re my Chinese lathe, just taking almost everything apart and cleaning took more than a few hours, but I also had to shim both the head and tail to get it about as accurate as I wanted (still not there… but close). I replaced the bearings too, though this wasn't necessary. Had some bumps along the way, like a misaligned threaded hole for one of the lead screw mounts, causing it to bind. Exchanging would have been a bigger project and who knows what I'd have to do. Still not that happy with this lathe, especially some ergonomic issues, although the variable speed motor is great.

                    I'm looking to replace it with something that is a little bigger, still fit in my space, but basically guaranteed to work well and be accurate without all the work.

                    #256565
                    JasonB
                    Moderator
                      @jasonb

                      Nitai, if you search the site we have discussed various aspects of these lathes in the past, for example it was thought that it had a full Norton Gearbox but infact you have to play about with change wheels, at best the gearbox gives you two or three pitches per gear train setup. Low speed also is a bit higher than I would want.

                      I have had a quick play with one at a show and the build seemed reasonable but thought they were overpriced if I remember right you don't get things like steadies, faceplate and 4-jaw in the basic price so these need to be taken into account when comparing costs with an all inclusive far eastern offering.

                      #256569
                      MW
                      Participant
                        @mw27036

                        This is one of the things i am hoping to see an article on, but no one wants to take the gauntlet if they do indeed own a ceriani david.

                        I never got any accessories included with my machine (clarke cl430m). But then the price is much more competitive than a david. Perhaps a chester crusader would be a better one to gun for. 

                        M W

                         

                        Edited By Michael Walters on 18/09/2016 08:11:53

                        #256570
                        Bob Stevenson
                        Participant
                          @bobstevenson13909

                          This page might be useful,….the ProMachine Tools site is tiresome to use, you have to click on 'Emco' to see anything……

                          http://www.emcomachinetools.co.uk/conventional-lathes

                          I've only seen the Ceriani lathes inside the front cover of MEW when I flick thru it in Smiths….Always assumed they were just another Chinese lathe with European paint due to the common design points, but it seems not! For an Italian machine tool it has very ordinary looks…indeed like a Chinese lathe!….it's no Graziano in miniature!

                          Weird choice of three phase or 24 volt AC…..nice paint!

                          #256585
                          Chris Evans 6
                          Participant
                            @chrisevans6

                            Jason, your comment re low speed is higher than you would want. My 14×40 Excel lathe will only go down to 82 RPM. Way to fast for screw cutting a coarse thread. Ideally for me 35 to 40 RPM would be nice.

                            #256635
                            Nigel Bennett
                            Participant
                              @nigelbennett69913

                              Looking at the photos of the Ceriani David in the magazine, two things strike me:

                              1. There is a serious lack of metal in the bed where the gap ends – I'd want a big radius (or just more metal) on the underside. It looks very weak there, as if it would snap in half if you picked it up a bit carelessly.

                              2. The width of the cross-slide – it seems very narrow – again, it seems lacking metal!

                              As already mentioned, the "Norton" gearbox seems to be rather less than it ought to be.

                              #256666
                              MW
                              Participant
                                @mw27036

                                To be honest, i quite like the simplistic look of it. I can't stand the 3in1's which seem filled to the gunnels with gadgets (one of which is a variant of my own machine, such a hypocrite!). Not to offend any owners, just ain't my cup o-tea.

                                What the "norton" thing's all about isn't worth whats stamped on my boots. Is that name supposed to mean something which they don't explain? Can't they just say "gear box" and sell the lathe? It would garner more respect for the honesty. 

                                Michael W

                                Edited By Michael Walters on 18/09/2016 19:49:16

                                #256668
                                JasonB
                                Moderator
                                  @jasonb

                                  A Norton box will allow you to cut a large range of pitches (around 20) by just moving a lever or two, being able to get two pitches per manually set up gear train on the Ceriani is pushing the Norton concept a bit! Even my Warco 280 will give me three pitches for any gear train and they don't try and sell that as having a Norton box.

                                  #256670
                                  KWIL
                                  Participant
                                    @kwil

                                    Micheal,

                                    A "Norton" gearbox is a style of gear box that is very easy to select many different thread pitches /feeds. Not a present brand.

                                    Edited By KWIL on 18/09/2016 20:10:56

                                    #256676
                                    Michael Gilligan
                                    Participant
                                      @michaelgilligan61133
                                      Posted by Michael Walters on 18/09/2016 19:42:54:

                                      What the "norton" thing's all about isn't worth whats stamped on my boots. Is that name supposed to mean something which they don't explain? Can't they just say "gear box" and sell the lathe? It would garner more respect for the honesty.

                                      .

                                      Michael,

                                      Respect includes honouring the inventors of good things.

                                      If you care to follow this link, you will learn a little about Wendell P. Norton

                                      **LINK**

                                      http://www.practicalmachinist.com/vb/general/norton-gears-240072/

                                      MichaelG.

                                      #256702
                                      Lathejack
                                      Participant
                                        @lathejack

                                         

                                        I visited Pro Machine Tools a couple of years ago just to take a closer look at the Ceriani lathes. The one they had on display was fitted with the gear box giving four selectable feed rates, Ceriani call it a Semi Norton gear box.

                                        While I was examining the lathe the guy there told me that the gearbox allowed you to flick from a fine feed to a thread pitch and back again, but I don't think that is true. There are no power feed gears built into the apron, so powered longitudinal fine feed requires engaging the leadscrew thread, the same as when thread cutting. That means the quick change gearbox on its own, just like many others, cannot span the range from fine feeds to thread pitches without altering the change wheels.

                                        Looking at the charts for fine feed rates and thread pitches appeared to show that every thread pitch required altering the change wheels, and that the four quick change feed rates of the Semi Norton gear box were only used when the change wheels were set up for fine feeds. So the gearbox appeared to be redundant when the machine was set up to cut threads, but still a useful feature for quickly changing between cutting feed rates when turning which is probably how it will be used most of the time.

                                        The lathe was very well made and finished, but as Nigel above suggested, the bed does look a little puny around the gap area, and that detail has always irritated me. But the bed casting is very thick in places, upto 20 – 25mm thick if I remember correctly. The dovetail bed also has seperate guide ways for the saddle and tailstock, so much better than some other lathes with dovetail bedways.

                                        I quite liked the lathe, and didn't think the asking price was too bad for an Italian made machine. I recall a comment a user made that the machine had " Hardinge performance at an import price" . So even allowing for a little exaggeration they appear to work very well.

                                        The example I looked at had spindle speed changes by belt and pulleys, but there is a variable speed version. There are also a couple of videos on YouTube showing the bed castings being machined while set up on a large vertical & horizontal milling machine.

                                        Edited By Lathejack on 19/09/2016 00:00:53

                                        Edited By Lathejack on 19/09/2016 00:10:52

                                        #257040
                                        Nitai Levi
                                        Participant
                                          @nitailevi73768

                                          Thanks everyone.

                                          I looked at the lathe again and I understand the concern about the thin area of the bed, but it looks like just before the gap starts, there is a thicker part going all the way to the bottom. So there isn't a very thin area and for a short length it's "double" thickness". Anyway I think for what I do it's not really an issue either way.

                                          I got a nice reply from Ceriani. Not everything is clear, but it seems that most models require some belt position changes to change speeds, which is the number one deal breaker. There is a model with variable speed, but from what I could find so far (not from Ceriani themselves) it requires one belt change at a critical point (250RPM) so probably still a deal breaker.

                                          As others said, it doesn't actually have an automatic gear box and manual gear changes are requires for a lot (most?) threads.

                                          An Emco V10P in excellent condition almost fell into my lap and it has pretty much everything I want… except it's the inch model. The reasons I wanted it instead of a new one are the auto gear box and lower price… but an inch auto gear box almost negates having one.

                                          It doesn't seem like there are any new or used lathes at that size, other than the Emco V10, with an auto gear box. So it comes down to where I prefer to compromise…

                                          Thanks again

                                          #257044
                                          Hopper
                                          Participant
                                            @hopper

                                            Be careful what you wish for on the no belt change front. It seems that many of the variable speed motors, the smaller ones anyway, have very little torque at lower rpm – right where you need it. It may be better to change belts and get a powerful low rev drive than to have a variable speed motor that will not power a decent cut at under 250rpm. Worth checking into anyway.

                                            #257050
                                            Nitai Levi
                                            Participant
                                              @nitailevi73768

                                              Thanks. Right now I have a variable speed motor (500W) lathe that is supposedly much weaker than the Wabeco (1400W). My impression is also that the Wabeco is more rigid. Maybe I'm wrong that I think the Wabeco is better in that regard(?), though I don't have that much of an issue even with my current lathe.

                                              I don't really do big cuts at low speeds and don't mind doing two passes instead of one. I'm not in a hurry. It's hard to explain but I just don't like changing belt positions, and how I spend the time doing what I'm doing can be as important if not more than the amount of time it takes. I'm not sure if torque would be an issue on any of these lathes. It's mainly the ergonomic and poor quality feel of my current lathe that makes me want to get something else.

                                              There are other advantages like specific features I like about the Wabeco. I liked the Ceriani because it's less expensive and smaller/lighter, but the Wabeco also has a local distributor. Each option has its own ups and downs.

                                              Still thinking about it all

                                              #257104
                                              Ian S C
                                              Participant
                                                @iansc

                                                My lathe is a belt head type, with two ratios from the motor, four speed on the spindle, plus back gear. The only belt that takes any extra time to change is the one from the motor to the jack shaft, but that's ok by me, I rarely change from the bottom ratio. The rest of the belt system can change speed in about twenty seconds. From what I can see, variable speed motors are not there to improve the performance of the machine, but to make manufacture much cheaper. Yes infinitely variable speed is great, look a something like a Chipmaster with mechanical speed control, 0 to 3000 rpm at the turn of the control wheel, and as the speed drops the torque increases.

                                                Ian S C

                                                #257109
                                                steamdave
                                                Participant
                                                  @steamdave

                                                  If you do go for Wabeco, be aware that replacement electrical bits can cost more than a whole Chinese lathe of equivalent size – and they DO fail. Just a warning and I speak from experience of a Wabeco milling machine.

                                                  Dave
                                                  The Emerald Isle

                                                  #257118
                                                  MW
                                                  Participant
                                                    @mw27036

                                                    I find that the VFD drive gives you the best of both worlds if you can be bothered to go through with it.

                                                    Michael W

                                                    #257201
                                                    Nitai Levi
                                                    Participant
                                                      @nitailevi73768

                                                      OK I keep reading things that make each choice seems bad

                                                      I found more details about the local Emco V10P. Apparently metric tail, compound and cross slide with inch lead screw and gear box was a common combination here because… who knows. It was converted to 1-phase and has a VFD. Includes milling column and some other accessories (steady rest, tool holders, etc.). Bought new by someone who worked with wood and plastic only, then bought by current owner who used it very little. Huge advantage is I can go and check it. Main disadvantages (for me) are inch gear box, "slow" chuck mount (three nuts version) and price (pretty high but I guess ok considering the column and condition).

                                                      I think I need to forget the lathe for a few days… driving myself crazy changing my mind all the time…

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