Clarkson Autolock vs ER collets

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Clarkson Autolock vs ER collets

Home Forums Manual machine tools Clarkson Autolock vs ER collets

Viewing 25 posts - 1 through 25 (of 67 total)
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  • #207900
    Rainbows
    Participant
      @rainbows

      I have a friend who owns a Tom Senior light vertical miller with a Clarkson Autlock chuck. He was considering about replacing it for a ER based chuck on the basis that threaded tooling is getting somewhat harder to source these days (so he says, I haven't really checked) and since I make occasional use of his machine I thought I might check the cost of a MT2 collet chuck and found that a second hand Clarkson can go for more than it would cost to buy an ER32 chuck and collet set.

      Are there any significant differences between the two types of collet? I have only ever used autlocks and as far I have seen from ER types in videos they both have the same usefulness but its easier to make your own tooling for ER collets.

      Can an £11 chinese chuck be trusted?

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      #12562
      Rainbows
      Participant
        @rainbows
        #207929
        mechman48
        Participant
          @mechman48

          I have a ER25 collet set, with accompanying MT2 & MT4 chucks. I use the MT 4 fitted in to my WM250V-F spindle,the MT2 fits my WM16 spindle plus it also fits the MT2 tailstock of the lathe so is versatile, I have also bought 2 of the ball bearing locking nuts to suit which are easier to lock & unlock. as yet so far I have had no probs with any of the set & am satisfied with the purchase. As far as 'can the Chinese chuck be trusted'…in my opinion – yes.

          George.

          #207936
          Martin Kyte
          Participant
            @martinkyte99762

            On mills without spindle locks ER collet chucks can be a bit of a balancing act to tighten without the cutter falling out. You have to prevent the chuck from turning with one spanner, tighten the nut with another and prevent the cutter from falling out with your third hand!!!. With the Clarkson the screwed shank hold the cutter in place before you tighten the chuck. It also does not need to be tightened as much. I manage quite happily on my Myford VMC by holding the belt when nipping up the Clarkson. With the Sieg at work I have to resort to supporting the cutter on the milling vise.

            regards Martin

            #207947
            IanT
            Participant
              @iant

              I have both ER32 & ER16 collet chucks as well as a MT2 Clarkson Autolock chuck 'Rainbows'

              Where possible I do try to use the Clarkson, as in my view it is the most secure holding system available. I also have sufficient threaded cutters to cover most of my needs. However, there are occasions when I need to use a cutter that won't fit the Clarkson and then I use an ER32 collet. My Taig milling head uses ER16 collets – so obviously there is little choice there.

              I've never had an ER collet slip on me but then again I don't generally need to take huge cuts. However, I certainly have had a cutter pulled out of a collet chuck when using a Bridgeport Mill many years ago. It was getting late and I started to take heavier cuts. It completely ruined an expensive (in both time and money) workpiece. I guess that's why I now prefer the Clarkson whenever possible.

              Having said all that – I am a great fan of ER collets and given the choice of one (or the other) I would choose the ER system – if only for it's versatility. They are very secure – but even so, I still treat them kindly and try not to rush things.

              Regards,

              IanT

              #207957
              Vic
              Participant
                @vic

                I use a ER32 chuck on my VMC mill and it works well. Ball bearing collet nuts make things easier. I also have an ER32 Lathe chuck, collet blocks and a spin indexer, it's a very useful system IMO.

                #207959
                Martin Kyte
                Participant
                  @martinkyte99762

                  I perhaps should have stressed that I don't have problems with the ER system as a whole I use it extensively on the lathe and do use it on the mill occasionally. I just find the Clarkson system more convenient on the mill.

                  Martin

                  #207971
                  Neil Wyatt
                  Moderator
                    @neilwyatt

                    I have both – well the Osborn 'posilock' type & ER25.

                    Both are fine but I find the Osborn is more convenient to use for cutters, it also has more mass which helps, although that means less daylight under the cutter. I need to get a set of metric collets for it some time.

                    Only the ERs are suitable for workholding, at which they excel.

                    Neil

                    #207986
                    Russell Eberhardt
                    Participant
                      @russelleberhardt48058
                      Posted by Martin Kyte on 15/10/2015 09:37:18:

                      On mills without spindle locks ER collet chucks can be a bit of a balancing act to tighten without the cutter falling out. You have to prevent the chuck from turning with one spanner, tighten the nut with another and prevent the cutter from falling out with your third hand!!!.

                      No problem. Just put the cutter in the chuck. Wind the head/quill down or the table up until the cutter is resting on a suitable wooden block. Tighten the nut using two hands! As it tightens the cutter will lift slightly off the wood.

                      Russell.

                      #207987
                      Nigel McBurney 1
                      Participant
                        @nigelmcburney1

                        If I had the Tom Senior Mill I would use ER collets,keep the Clarkson just in case one gets a key way or similar to cut in really tough material ,the Clarkson will not let the cutter slip,though the ER collets are very good, when I did my training the Clarkson was the norm and a foolproof system,my old boss reckoned that the Clarkson system had overcome the problems with a multitude of previous methods for securing cutters,which had gripped either too tight and were difficult to removed or slipped and ruined the work,the only snag with a Clarkson was that it could not grip a smooth shank tool . Collet systems were developed to hold smooth shank tooling mainly solid carbide cutters , With my turret mill with 30 int spindle, for 25 years I have occasionally used Clarkson holders,but the regular choice is Bristol Erickson DA collets, which hold screw or plain shank tools, but do occasionally slip under difficult conditions, tightening does require two spanners and luck , if the cutter is tight in the collet then no problem, if it is a slip fit then its a fiddle ,when releasing the collet I usually let the cutter drop onto a large lump of rag.I would not use a spindle lock or engage low range when applying any force on the spindle, not worth the risk of damaging the machine. The choice of Bristol tooling at the time was that I acquired them from a friend for a few notes. I have recently purchased some er25 collets for work holding i.e. threading studs with coarse threads which always slip in chucks and holding taps and slot drills really tightly in the lathe tail stock, they do their job so well that they must be ideal for holding cutters in the mill, and are superior to double collets (DA) .

                        #207988
                        David Clark 13
                        Participant
                          @davidclark13

                          The main problem with Clarkson collets is that the small sizes (1/4" and 6mm) tend to break the centres in the cutters. 3/8" and 10mm shanks upwards are fine. This usually happens because the centre point is blunt. Sharpening it will not solve the problem.

                          #207991
                          Martin Kyte
                          Participant
                            @martinkyte99762

                            Thats what I said Russel "With the Sieg at work I have to resort to supporting the cutter on the milling vise."

                            Martin

                            #207994
                            Neil Wyatt
                            Moderator
                              @neilwyatt

                              I have ball bearing ER closing nuts. It's easy to wind it up enough to hold any cutter that fits, I can then tighten with a tommy bar and c-spanner, no risk of a drop-out.

                              When removing I put a wooden board under the toolbit just in case, but usually all i have to do is 'break' the grip with the spanner/bar and then unwind by hand until the tool comes loose.

                              Neil

                              #208011
                              Vic
                              Participant
                                @vic

                                Lots of my cutters are a snug enough fit or easily clamped with the ball bearing nut but one or two that aren't are easily supported with my middle finger whilst my thumb and forefinger hold the ER spanner. My left hand holds a conventional spanner. It's a natural enough skill for an ex mechanic!

                                #208013
                                Ajohnw
                                Participant
                                  @ajohnw51620

                                  I use er and morse collets plus draw bar. I think people are inclined to forget morse and that is what is providing the drive to any chuck anyway. Just need the ones to suite cutter sizes. One of the reasons for using morse is that it's a 2 morse spindle and that gives me the best rigidity. I also use an ER16 collet chuck more to be able to see what I am doing easily as the quill has a fairly large dia.

                                  I've recently bought an 100mm facing cutter. That means I need to go bigger on shank size really so will probably add ER32 for up to 20mm in a few sizes, or ER25 which will hold up to 16mm. I'm not sure the extra 4mm on 32 is worth it as I have the ER25's I need anyway.

                                  I've found that if the er collets max size is the same as the cutter they don't drop out. The 16's are by Vertex. Ball bearing closing nut ? Maybe if I find i need it which I feel is rather doubtful.

                                  John

                                  #208014
                                  David Clark 13
                                  Participant
                                    @davidclark13

                                    Why can't you hold the spanner with one hand and support the cutter with a couple of fingers of the same hand. That leaves the other hand free to tighten the collet sufficiently to nip the cutter. Then you can tighten the cutter fully.

                                    #208017
                                    IanT
                                    Participant
                                      @iant

                                      I have ER32 collet chucks (mounted on back plates) for my lathes but use an ER32 MT2 chuck on the MF Mill if I can't use the Clarkson.

                                      One other advantage of the Clarkson under these circumstances is that it has a threaded body/part (?) that when turned pulls the chuck out of the taper, making its removal very simple (especially if I've tightened the drawbar a bit too much). MT tapers that have been pulled in with a drawbar can be difficult to remove.

                                      But on a newer mill with an R8 taper, this wouldn't be a problem.

                                      Regards,

                                      IanT

                                      #208024
                                      Vic
                                      Participant
                                        @vic

                                        I do use MT collets in my mill because that's all I could afford at one point, they are more ridgid. I also made a self ejecting draw bar.

                                        #208034
                                        Ajohnw
                                        Participant
                                          @ajohnw51620

                                          A tap on the end also works Vic. The thread is turned off for a moderate distance on the end of my draw bar.

                                          I went for them because the min shank size for a typical to 16mm milling chuck had always been 3MT. I have seen those get bent too, I probably wouldn't do that but that sort of size on a 2 morse shank doesn't make much sense to me. These days all sorts can be bought with 2morse holding it.

                                          My miller is a dore westbury and has a myford spindle nose so anything bigger than the bore size of a 2morse collet would best be held via that. The actual quill is pretty substantial.

                                          John

                                          #208036
                                          Jon
                                          Participant
                                            @jon

                                            Hate with a passion the Clarkson and ER so not the best advice.

                                            Clarkson have to use threaded shanks but don't drop out. Change cutter shank size have to unscrew the clamp off to change the collet, same as ER.

                                            ER just never ever hold no matter how much they are grollied up, constant cutter dropping having had three sets one Chinese cheapy Chester real naff barely usable, some better quality forget the name and Wabeco.
                                            Then need at least two hands to undo and tighten back up.
                                            Wont mention the extra load placed on spindle and less available height.
                                            The only good thing about ER is ability to hold Weldon or any type of cutter but same said of MT and R8 collets.

                                            Next mills an R8 with collets similar to what have used the last 17 years, by the time picked up both spanners for ER, the R8 and MT cutters out, by the time put two spanners on the ER ignoring the excessive grollying up, slipping and knocking in to something has happened a few times, machines up and running with MT and R8 collets that never ever move.

                                            Now lets face the fact, when need to drill, bore or use other tooling those that are so hyped up on ER and such like have to remove any way and use the MT.

                                            #208106
                                            Steamer1915
                                            Participant
                                              @steamer1915
                                              Posted by David Clark 1 on 15/10/2015 14:40:29:

                                              The main problem with Clarkson collets is that the small sizes (1/4" and 6mm) tend to break the centres in the cutters. 3/8" and 10mm shanks upwards are fine. This usually happens because the centre point is blunt. Sharpening it will not solve the problem.

                                              I can only think that you are over tightening the chuck if you are breaking out the centres of the cutters. To re-iterate what has been said elsewhere on this forum, there must not be a gap between the shoulder of the nose piece and the main body on the Autolock chuck.

                                              Steve.

                                               

                                              Edited By Steamer1915 on 16/10/2015 16:29:56

                                              #208117
                                              David Clark 13
                                              Participant
                                                @davidclark13

                                                Hi steamer1915. I do know how to tighten up an Autolock. They just seem to hard and the cutter top breaks.

                                                #208129
                                                Steamer1915
                                                Participant
                                                  @steamer1915

                                                  David,

                                                  That's the whole point. The cutter is self tightening and there should be only be a slight final nip applied via the spanner when putting the cutter in the chuck – generally only use the spanner for loosening.

                                                  Steve.

                                                  Edited By Steamer1915 on 16/10/2015 18:31:17

                                                  #208133
                                                  Roy M
                                                  Participant
                                                    @roym

                                                    I have amongst my accumulated tooling 'stuff' , a clarkson attachment to convert a 16mm or 5/8" collet holder into a 6mm or 1/4" sidelock cutter holder. I'm not sure if other sizes are available, but I have found this an extremely useful bit of kit over the years. Offering the best of both holding systems. Roy M.

                                                    #208135
                                                    Vic
                                                    Participant
                                                      @vic

                                                      They had a nice Denford CNC mill where I used to work that used ER32 collets for the cutters and they never had any problems with it. Mind you, the guys there were quite adept with a spanner! wink

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