Hi john,
I’ve only just noticed Peter E’s response and request for dimensions. Here’s some stuff that may help you:
I used a 6 1/2″ x 3 1/2″ x 1 1/4″ (nominal) slab of meehanite from Collges, and was aghast to discover it was sliced across the smallest cross section, leaving a lot to clean up! I ground off the corners, drilled holes where slots would be and squared it up on the face plate. I made the slots and the dovetails using a small vertical slide and some adventurous clamping. I needed some careful shimming to compensate for the slight dish of the faceplate. The hardest part was making the gib strip. Steel failed, so I went for very VERY hard brass that nearly filled the slot and got a good result.
Dimensions (finished) are:
LOA 6″, width 3 1/4″, height 1 1/4″.
T-slots 1/2″ throat, depth 5/8″, lips 1/4″ thick, width of bottom 13/16″ – works with teh T-nuts for my X2 mill.
Dovetails are 1/4″ deep, so the ‘solid’ between dovetail and slots is 3/8″. I’m sure this could be reduced for a solid table.
Round the end of the feedscrew nut and cut away the end of the table so it can run ‘over’ the leadscrew index, this give you a surprising amount of extra travel.
I would definitely do it on the mill if doing it again.
Good luck.
Neil