Tony
Glad you have the 2 speed box working. Reading the strip-down description, without pictures, the insides sound a bit hairy for the uninitiated.
I presume you have already discovered that removing the screw cutting and feeds data plate on the Norton box reveals a decent size, square, inspection hole which gives quite good view of the action of the selection mechanism.
Thinking about your problem the internal hub of the 8 position selector has a pin which drops into a hole in the front cover at each selected gear position. There is a plug in the hole defining how far the pin can go into the hole which sets the sliding gear engagement depth. If, for some reason, the pin has shifted in the hub its possible that it may not be clearing the cover casting properly when attempting to move between positions 4 and 5 hence the sticky action.
Can't really see how something like that could have happened but careless users can create funny problems. For example when I got my VSL the back gear selector had lost its position detents so central neutral and the high – low speed positions had to be guessed at. How you can bollix up a completely enclosed spring, ball and three dimples system in a part that "never" needs to come apart is beyond me. But clearly not to previous user.
Clive
Edited By Clive Foster on 02/12/2018 22:42:51