Michael Gilligan: I haven't used Elcoda, though I do use Paulus Bowparts who are also in Germany. Although they don't make the BA thread bow screws (reduced to 3mm) as used by the Hills workshop, they do the '3mm Inch Thread' bow screws, which are a reduced 5-40 UNC thread, as in the photo below:

I have made these screws myself using a 5-40 die, closed down to give a nominal diameter of 3mm. However, like the 5BA bow screws, it seems I will need to make a custom tap in order to tap the thread on the brass eyelets.
I assume I will need to use silver steel, hardened and tempered. However, it's a very small tap and I'm wondering whether there is a way of holding it in a mill vice in order to mill the 'teeth'. Prior to milling I will need to turn a taper, as it will be a taper tap for through threads. I've never done any of this before, and would appreciate any advice anyone can give. I have ER40 collet blocks and a full set of collets which, although large, may help?? Even better may be holding the straight shaft of my ER20 collet chuck in the ER40 collet block, which may give more clearance for the milling bit. Does anyone have a process for making their own accurate taps at this scale?
Many thanks,
Mike