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  • #9069
    David Canham
    Participant
      @davidcanham77137
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      #339228
      David Canham
      Participant
        @davidcanham77137

        Hi People, I have been reading up on boiler making and testing and something crossed my mind about the boiler water gauge. Am I right to assume that the full boiler pressure will at times be applied to the little glass tube. Can they really take up to 100 psi? David.

        #339229
        FMES
        Participant
          @fmes

          Certainly, and a lot more.

          Its a special Borosilicate glass which is incrdibly strong, although having broke one once when I was steaming up (acciently smacked it with the shovel) it is a good idea to fit a guard around it.

          Regards

          Lofty

          #339230
          David Canham
          Participant
            @davidcanham77137

            Thanks for that Lofty. David.

            #339233
            Jeff Dayman
            Participant
              @jeffdayman43397

              Full boiler pressure is applied to the glass tube. Thick walled glass as intended for gauge glass use, from a model engineering or industrial supplier, will take the pressure. I like the stuff with the blue stripe, it helps to see the level. Never had one burst on its' own. It's also important to have the glass touching only the rubber seals, and not have the metal gland nuts or fittings contacting the glass applying stress to it at a small area. Best to follow a proven design for your gauge glass and fittings arrangement, preferably with shutoff valves above and below the glass, and a blowdown valve for the glass, with a drain below the cab.

              Cheap glass tube trinkets from the dollar store or ex neon sign glass tube or any other glass tube not specifically rated for gauge glass use likely will not take the pressure.

              As usual, I expect 15 people on the forum will disagree. The above is just my $0.02 worth based on my own experience.

              #339259
              Hopper
              Participant
                @hopper
                Posted by Jeff Dayman on 31/01/2018 21:27:29:…

                …As usual, I expect 15 people on the forum will disagree.

                No, I don't think they will. smiley

                #339261
                FMES
                Participant
                  @fmes
                  Posted by Jeff Dayman on 31/01/2018 21:27:29:
                  It's also important to have the glass touching only the rubber seals, and not have the metal gland nuts or fittings contacting the glass applying stress to it at a small area.

                  Excellent point Jeff, its also worth noting that the gauge glass nuts are only tightened finger tight.

                  Regards

                  Lofty

                  #339276
                  Clive India
                  Participant
                    @cliveindia

                    It does raise a point – the irony that we go through all the rigorous actions of boiler design and testing and then stick on a vulnerable glass tube with iffy seals on it.

                    There's probably no other way though?smiley

                    #339295
                    Clive Brown 1
                    Participant
                      @clivebrown1

                      In the past, I've bought gauge glass with a blue line embedded in it, Schellbach I think Reeves listed it IIRC. However, I found that it wasn't truly round, at least the pieces that I received, which made sealing difficult.

                      I found that the plain borosilicate tube was better in this respect.

                      Some folk also reckon that lined tube is also more easily broken.

                      Just looked, Reeves don't seem to list the lined tube any more, just the plain.

                      Edited By Clive Brown 1 on 01/02/2018 10:42:28

                      #339316
                      FMES
                      Participant
                        @fmes
                        Posted by Clive India on 01/02/2018 09:08:52:

                        It does raise a point – the irony that we go through all the rigorous actions of boiler design and testing and then stick on a vulnerable glass tube with iffy seals on it.

                        There's probably no other way though?smiley

                        Could go back to ye olde method of 'try cocks'

                        #339340
                        Neil Wyatt
                        Moderator
                          @neilwyatt

                          I looked up some numbers

                          Ordinary glass has a tensile strength of about 30-40 MPa, but toughened glass is more like 200Mpa

                          Annealed copper has a tensile strength of about 200 MPa but a yield stress of only about 70 MPa.

                          So you could argue a toughened glass tube is stronger than the boiler shell… but obviously a bit more fragile!

                          Neil

                          #339359
                          David Canham
                          Participant
                            @davidcanham77137

                            Great stuff chaps, thank you. Just a little side question, I have never driven a 5" loco, or any model come to that so how easy is it to see the water level in the gauge glasses.

                            David.

                            #339369
                            nigel jones 5
                            Participant
                              @nigeljones5

                              It all depends on the gauge location/aspect, loco, track and experience, but all said I have never had any problems. There are usually a lot of things to think about and do 'on the hoof' but you will soon get the hang of things. Probably!

                              #339391
                              julian atkins
                              Participant
                                @julianatkins58923

                                Hi David,

                                Not sure why you raised this issue.

                                If properly made and fitted, a miniature water gauge is as easy to read as in fullsize. I have never used a commercial fitting, making all of mine. In 35 years I have never had a gauge glass break, and on the 4 yearly boiler hydraulic test they withstand a pressure of 1.5 x working pressure. I have followed a series of articles for many of mine from EIM many years ago.

                                Some miniature locos give a poor reading in the glass because of restricted water legs in the backhead and protrusion of the lower bushes and water gauge fitting. There is much turbulance of the water and foaming in this area of the boiler.

                                Reading the gauge itself is simplified by sticking a bit of white card behind with diagonal parallel lines written upon it in black ball point. A gauge glass against a black painted backhead is not easy to read.

                                I have never used schellbach glass (though I have a stock of it) because it is more brittle. Discard any ordinary gauge glass that shows greenish ends.

                                Cheers,

                                Julian

                                Edited By julian atkins on 01/02/2018 21:04:05

                                #339399
                                DMB
                                Participant
                                  @dmb

                                  Hi Julian,

                                  You say discard ordinary gauge glass with greenish ends. May I ask why and what does the greenish colour indicate?

                                  John

                                  #339406
                                  julian atkins
                                  Participant
                                    @julianatkins58923

                                    Hi John,

                                    It was told to me by Don Young after his Eastleigh apprentice days, and also related in his writings. Try greenish ended water gauge glass if you dare! I haven't tested it myself, as I have a large tin of gauge glass of various sizes, and I am quite happy with non- greenish glass ends that have never caused a problem!

                                    Cheers,

                                    Julian

                                    #339407
                                    julian atkins
                                    Participant
                                      @julianatkins58923

                                      I don't actually agree with Jeff re separate shut off cocks top and bottom of the gauge as in 3.5"g and 5"g these restrict the passageways, and in any event I have never found them necessary.

                                      Cheers,

                                      Julian (first of Jeff's 1 in 15)

                                      #339425
                                      Martin Johnson 1
                                      Participant
                                        @martinjohnson1

                                        If you are working in larger scales with a 3 cock gauge glass set, I was taught to do the hydraulic test with the glass isolated and the glass drain cock open so it cannot be pressurised. Obviously not an option with only drain cock.

                                        I have 2 full size glasses break in service, one when I was in the cab. Not much fun, fumbling around to find the isolating cocks in a cloud of steam. At the time we couldn't get (afford) the proper glass seals so were "improvising" – hence the breakages.

                                        Martin

                                        #339427
                                        Clive India
                                        Participant
                                          @cliveindia
                                          Posted by julian atkins on 01/02/2018 22:47:36:

                                          I don't actually agree with Jeff re separate shut off cocks top and bottom of the gauge as in 3.5"g and 5"g these restrict the passageways, and in any event I have never found them necessary. Cheers, Julian (first of Jeff's 1 in 15)

                                          Agree, and there is another reason….

                                          Having had a breakage, and when it happens believe me you don't forget it, it was near-enough impossible to get to the valves.
                                          In retrospect, the time would have been better spent getting rid of the fire!

                                          Good maintenance in this area pays off – I change the glass and seals each season – actually over the top but i feel better. smiley

                                          #339436
                                          ChrisH
                                          Participant
                                            @chrish

                                            I agree Julian has a good point re fitting of shut-off cocks to model steam boilers, as they are seldom in steam for long periods and size and space can be a restriction in model use and glass failure is unlikely to result in a major drama.

                                            The fitting of shut-off cocks comes from full size boiler use of course. It allows the passage ways through to the boiler to be rodded through even with the boiler in use should their ways between boiler and gauge become blocked in use while the boiler remains in steam, with the help of a blanking plug opposite and in-line with the shut-off cock fitted to the gauge of course, and allows for the renewal of the gauge glass to be renewed also while the boiler remains in steam too, both important considerations where boilers remain in steam for considerabl periods at a time like on ships.

                                            Chris

                                            #339445
                                            SillyOldDuffer
                                            Moderator
                                              @sillyoldduffer
                                              Posted by julian atkins on 01/02/2018 22:44:04:

                                              Hi John,

                                              It was told to me by Don Young after his Eastleigh apprentice days, and also related in his writings. Try greenish ended water gauge glass if you dare! I haven't tested it myself, as I have a large tin of gauge glass of various sizes, and I am quite happy with non- greenish glass ends that have never caused a problem!

                                              Cheers,

                                              Julian

                                              Dimly remembered from School Chemistry, I believe a greenish tint at the ends is a strong hint that a tube is made of soda glass. This is the stuff that melts in a bunsen flame. It's inexpensive, easily worked, and very handy for making simple glassware in a lab. Whilst brittle, it withstands high pressures provided they are applied slowly. It expands and contracts more than other glasses when heated. Not ideal in a locomotive sight gauge, where the temperature goes up and down and a tap might shatter the glass.

                                              Although soda glass tubing could used at a pinch there are better alternatives.

                                              Dave

                                              #339460
                                              FMES
                                              Participant
                                                @fmes

                                                40:30 smiley

                                                Edited By *.* on 02/02/2018 13:01:37

                                                #339486
                                                duncan webster 1
                                                Participant
                                                  @duncanwebster1
                                                  Posted by Neil Wyatt on 01/02/2018 17:26:50:

                                                  I looked up some numbers

                                                  Ordinary glass has a tensile strength of about 30-40 MPa, but toughened glass is more like 200Mpa

                                                  Annealed copper has a tensile strength of about 200 MPa but a yield stress of only about 70 MPa.

                                                  So you could argue a toughened glass tube is stronger than the boiler shell… but obviously a bit more fragile!

                                                  Neil

                                                  Just measured the diameter and thickness of a piece of gauge glass tube. The hoop stress in a 6mm OD 1mm wall tube with 6 bar inside is 0.9 MPa, so I doubt it is strength which renders 'ordinary' glass unsuitable. Having said that I'm sticking to borosilicate, otherwise known as Pyrex. It's not that expensive, not worth risking a nasty scald.

                                                  #339582
                                                  Howard Lewis
                                                  Participant
                                                    @howardlewis46836

                                                    Under pressure, the boiling point rises. At 70 psi it is about 170 C, (correct me if I'm wrong, relying on memory) AND the latent heat of vapourisation at 100 C is 536 calories per gramme, so a broken glass will deliver LOTS of energy to your skin.

                                                    Possibly enough to remove it!

                                                    Better be safe than sorry with gauge glass covers, and plug cocks, in my view.

                                                    Howard

                                                    Edited By Howard Lewis on 03/02/2018 12:06:21

                                                    #339585
                                                    FMES
                                                    Participant
                                                      @fmes
                                                      Posted by Howard Lewis on 03/02/2018 12:05:43:

                                                      Under pressure, the boiling point rises. At 70 psi it is about 170 C, (correct me if I'm wrong, relying on memory) AND the latent heat of vapourisation at 100 C is 536 calories per gramme, so a broken glass will deliver LOTS of energy to your skin.

                                                      Possibly enough to remove it!

                                                      Better be safe than sorry with gauge glass covers, and plug cocks, in my view.

                                                      Howard

                                                      Edited By Howard Lewis on 03/02/2018 12:06:21

                                                      Too true, and when it breaks on a cold day the amount of vapour suddenly ejected means you have no chance of seeing what you are doing, the best I could manage at the time was to shut the blower and the air inlet and push in as much cold water with the tank pump as possible.

                                                      Luckily I had only just lit up and there was only about 40 psi on the gauge at the time.

                                                      It was a little easier with a full size Sentinel, although the cab was full of a very hot fog in seconds – amazing how quickly you can get out of those little doors – and that was just a seal failure, not a groken glass.

                                                      Regards

                                                      Lofty

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