Boiler wrapper

Boiler wrapper

Home Forums Beginners questions Boiler wrapper

Viewing 7 posts - 1 through 7 (of 7 total)
  • Author
    Posts
  • #338578
    Billy Bean
    Participant
      @billybean67480

      I have to form a firebox wrapper for a boiler barrel which is 2.5 inch diameter.

      Wrapper material is copper, 11 inches long by 3.5 inch by 16swg and it will be a true half circle with two legs – ie just like the letter U in section – hopefully that makes sense.

      Not made one before so am thinking a set of Warco rolls would be the best road to go down.

      Presume rolled area will need to be annealed ?

      Advice appreciated.

      Thanks

      BB

      #9060
      Billy Bean
      Participant
        @billybean67480
        #338587
        FMES
        Participant
          @fmes

          HI BB,

          Normally a wrapper of this shape would be formed over a wooden former made to the inside dimensions of the required shape..

          I hope that makes sence, using a set of rolls would make it very difficult to end up with the correct dimensions.

          So, make a former out of a hard wood if possible, anneal your copper that has first been cut out to the required plan shape, and after annealing, gently hammer the copper round the former.

          You will only be able to go a small way round the former before the copper will require annealing again, don't force it, you are likely to end up with it cracking.

          Hope this helps,

          Regards

          Lofty

          #338609
          JasonB
          Moderator
            @jasonb

            You should not even need a hammer just bend the wrapper around your former by hand. I would suggest making the strip a bit longer than needed and then trim after bending that way if you don't get the bend central it is not such a problem. Won't need annealing more than the initial time and probably won't even need that.

            A bit of ply or MDF to apply the hand pressure will make sure the bend forms where you want it and the legs of teh wrapper stay straight.

            #338620
            Billy Bean
            Participant
              @billybean67480

              Thanks replies.

              Could the boiler barrel be used as the former as the wrapper fits over this at one end ?

              Just a thought ?

              Thanks

              BB

              #338622
              JasonB
              Moderator
                @jasonb

                Yes although something a little smaller dia may be better so that the wrapper springs back to the required size. Probably worth making the tubeplate first and slipping that into the barrel to stop it distorting if you get a bit heavy handed!

                #338742
                Bruno Taylor
                Participant
                  @brunotaylor21701

                  Hi Billy

                  Just done the same, did the first bend in the rolls, the second free hand using the end plates as formers. The copper must be kept well annealed then it bends like paper. Judicious taps with a planishing hammer gets the nice tight fit you need.

                  Keep on bashing.

                  Regards, Bruno

                Viewing 7 posts - 1 through 7 (of 7 total)
                • Please log in to reply to this topic. Registering is free and easy using the links on the menu at the top of this page.

                Latest Replies

                Home Forums Beginners questions Topics

                Viewing 25 topics - 1 through 25 (of 25 total)
                Viewing 25 topics - 1 through 25 (of 25 total)

                View full reply list.