Greetings David, speaking as a boiler inspector, it is a great joy to see someone making a boiler, rather than purchasing a finished one. Well done for having a go.
I think your question has mostly been answered, Duncan has good suggestions.
However, I much prefer to see butt straps on the outside of a boiler when ever possible. Then, there is no doubt they are there, and they are easier to produce, and inspect.
God luck with your efforts.
Regards
Brian B