Thanks for all the helpful and encouraging comments.
Answering some of the questions:
Here's a picture of the tool. I was running at 210 rpm. My lathe does have a clutch, but if I were to go much faster I think I'd have to make the groove under the shoulder a bit wider so I could stop the lathe before the tool hit the shoulder.
Andrew it is M8 x 0.75. I seemed to get the roughness even with cuts of 2 thou. There didn't seem to be much push on the work.
Bogstandard2, regarding the flat crest. Good point. Since I was starting from hex bar, I just turned the corners off and stopped when it looked like that was complete. My learning there is that I should take care that the major diameter is correct before I start the screw cutting, and only go in the right depth so I leave that crest flat. Otherwise I need to file down to a flat crest as you mentioned.
Bazyle, Russell, as you can see there's no top rake on this tool. Is it simply that the finish I'm getting is just what you get with this kind of tool? When you talk about HSS tools, is that going to mean I'm going to have to learn how to grind tools? No problem, but I was hoping that was a skill I could work on later! Maybe the tool I'm using is blunt?
As I mentioned before, the screw will work (both as a screw and a nail file
), but it's also about understanding what I'm doing so I learn and get better. Thanks for all your comments.
Peter

Edited By Peter W on 25/08/2013 11:30:30