Parting tip breakage

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Parting tip breakage

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  • #476181
    not done it yet
    Participant
      @notdoneityet

      Please have a look at around 12m 30s on THIS video and tell me why you think the parting tip broke.

      Edited By Neil Wyatt on 30/05/2020 22:02:58

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      #27412
      not done it yet
      Participant
        @notdoneityet

        Was it engineered?

        #476185
        Anonymous

          Because it's not a parting tool, but is intended for profiling and grooving. At least that's what I use mine for:

          split collet use.jpg

          Dunno why he feels the need to part off so far from the chuck. Well I have an idea, but this is a public forum. smile

          Andrew

          #476187
          AdrianR
          Participant
            @adrianr18614

            The way the tool sprang to the left and back looked rather odd. In slow motion it looks like the tool was pointing slightly to the right then twists back square. I suspect the cross/top slide has a lot of play in it. Another possibility is the spindle bearings are worn or the lathe is not rigid enough and the work climbed over the parting tool. Also from the swarf it looks like he was cutting harder when it broke.

            Unless of course he was moving the saddle to the left.

            Reminds me of trying to part on my worn out 1912 vintage Drummond, I had that climb right over the parting tool and stall on top of it.

            Adrian

            #476188
            JasonB
            Moderator
              @jasonb

              None of them looked to be cutting well judging by the swarf coming off. I've never snapped one of those inserts but did snap the bottom of the holder off but my fault for only having a short amount of the work in the chuck

              #476199
              Clive Foster
              Participant
                @clivefoster55965

                Looks to me as if the top slide wasn't locked so any sideways force generated by imperfect cutting would pull the topside through its backlash region. Setting the topside parallel to the bed on a light machine is asking for trouble.

                A grooving tool like that is going to be pretty pants at parting off anyway. The shape guarantees some degree of chip crowding as it comes off the work. Piddly little brush will do nowt. Needs full flow or carefully directed mist to come out clean.

                Proper parting tool inserts are Vee profile at front and top with two points at the business end. These fold the chips so they re narrower than the parting tool slot allowing them to escape. Must be run at the correct speed and feed otherwise even these will give problems. As usual with modern carbide in relatively benign materials chips should come off in short tight coils.

                Parting is enough of a pain at the best of times if you can't run fast with full flood coolant. Why compound the difficulty by buying a cheapskate version of an improper tool. Buy cheap, pay twice. The real this work very well when properly aligned and set up. Much of the advantage of the rear tool post type on a small lathe is that it gets set-up properly and left alone. Not topside to set wrong too.

                Clive

                #476201
                not done it yet
                Participant
                  @notdoneityet

                  Dunno why he feels the need to part off so far from the chuck. Well I have an idea, but this is a public forum. smile

                  Well, I’ll be more direct, blunt, cynical, etc than Andrew. I think it was engineered to break – by setting the tool at a slight angle and parting, without support, so far from the chuck. I think the breakage was predictable.

                  #476202
                  John Baron
                  Participant
                    @johnbaron31275

                    Hi Guys,

                    That video should be called "How not to part off" !

                    #476207
                    JasonB
                    Moderator
                      @jasonb

                      I thought the MGMN inserts were suitable for parting, ones I have seem to do it OK

                      #476212
                      Tony Pratt 1
                      Participant
                        @tonypratt1

                        Why would you put such rubbish on you tube, oh hold on we aren't meant to criticise.

                        Tony

                        #476213
                        larry phelan 1
                        Participant
                          @larryphelan1

                          I use inserts like that for parting off. Bought the holder and inserts from China, made a holder to suit my back mounted tool post and the whole thing works OK, well most of the time anyway.

                          Would not ever consider parting off that far from the chuck.

                          As an aside, my lathe does not like 3 or 4 mm inserts, but seems quite happy with 2mm ones, so I stick with them.

                          Happy parting off !

                          #476221
                          John Baron
                          Participant
                            @johnbaron31275

                            Posted by Tony Pratt 1 on 30/05/2020 20:33:46:

                            Why would you put such rubbish on you tube, oh hold on we aren't meant to criticise.

                            Tony

                            Hi Tony,

                            I agree with you !

                            If you were going to demonstrate parting off, you would at least attempt to do it properly !

                            #476223
                            Cabinet Enforcer
                            Participant
                              @cabinetenforcer
                              Posted by JasonB on 30/05/2020 20:16:06:

                              I thought the MGMN inserts were suitable for parting, ones I have seem to do it OK

                              Yes, even the filthy cheap ba****od ones I have work fine in that type of grooving holder, as long as you dont try anything too big.

                              I recently smashed a couple of inserts and fatally wounded the holder, in exactly the same way as in the video above. Mainly because I was testing to try and find where the horrific banshee wail and chatter was coming from on my WM280, I think I may post a thread about that…

                              Suffice to say that if it isn't cutting right and you press on regardless then they do break just like that devil

                              #476226
                              Martin Connelly
                              Participant
                                @martinconnelly55370

                                He is not using power feed. It is alternating between cutting and rubbing so when it goes from rubbing to cutting he gets a dig in with predictable results.

                                Martin C

                                #476233
                                Mark Rand
                                Participant
                                  @markrand96270

                                  Did Neil delete the video lonk from the OP?

                                  #476236
                                  not done it yet
                                  Participant
                                    @notdoneityet
                                    Posted by Mark Rand on 30/05/2020 22:23:57:

                                    Did Neil delete the video lonk from the OP?

                                    Possibly. I’ll send it to you.

                                    #476243
                                    Clive Foster
                                    Participant
                                      @clivefoster55965

                                      As I understand it MGNM was a Koroly own brand style and specification of insert. Other makers seem to make look alike and compatible fit ones these days.

                                      Koroly always seem to have made specific distinction between parting off versions and grooving types. Although the grooving / profiling types are said to be strong against side forces the book illustrations I've seen imply that cutting depth is limited. Ideally the support blade shouldn't enter the cut. Can work your way deeper with profiling of course.

                                      Even the parting types don't seem to be expected to go very deep. But they are said to be for fast turning.

                                      Speed of course being a major issue when it comes to chip evacuation form a narrow parting tool groove. A blue hot, heat softened chip cut at high speed behaving very differently from a relatively cool one taken at lower speeds. As ever the issue is that the chip is wider than the groove and will jam at times unless due precautions are arranged. Carbide tips are generally arranged to cut a Vee shaped chip which is narrower than the groove. Sharp cutting points at the ends of the Vee encourage the chip to fold. Radiused corners make the insert much stronger for profiling duties but the chip doesn't fold so well.

                                      Putting an angle on the end of an HSS blade makes the chip even wider but sets it at an angle across the groove so, theoretically, it twists rather than jams. Lubrication helps as does taking a continuous chip. When I have issues with such its usually when the chip breaks fairly deep in and the new chip doesn't twist sideways cleanly to come out of the groove.

                                      Clive

                                      #476260
                                      Steviegtr
                                      Participant
                                        @steviegtr

                                        Watched it twice. Looks very much like the toolpost rotated under pressure. Which would break any tool. But what do I know. I am only a Hammer chewer.

                                        Steve.

                                        #476269
                                        JasonB
                                        Moderator
                                          @jasonb

                                          Clive, Korloy do indeed say they can be used for parting, in fact they even make L & R hand ones so the pip is left where you want it as well as the usual neutral. I suppose the insert does not know if it is doing a 5mm deep groove in 15mm dia work or 10mm dia work and in the later case would actually be a parting cut. Korloy Cat

                                          They do also say to part near the chuck!

                                          #476274
                                          Ron Laden
                                          Participant
                                            @ronladen17547

                                            No video link is there a reason for it been removed?

                                            #476281
                                            jann west
                                            Participant
                                              @jannwest71382

                                              difficult to say with the link removed … but … if the crossslide is a degree off perpendicular it'll break parting tips as soon as a certain amount of infeed is made … ask me how I know

                                              #476283
                                              not done it yet
                                              Participant
                                                @notdoneityet

                                                Watched it twice. Looks very much like the toolpost rotated under pressure. Which would break any tool. But what do I know. I am only a Hammer chewer.

                                                Steve.

                                                I don't think so. I think it started cutting crooked and sprung back when it predictably broke the tip.

                                                I bought a carbide tipped tool about 25 years ago and bent the blade – unsurprisingly, it never worked too well after that. I now use a HSS parting blade (likely a high Cobalt type) in the rear tool post under power feed (mostly). It gets sharpened on the linisher, as and when required, and will likely last me out – or the spare blade, I have, will!

                                                Why would you put such rubbish on you tube, oh hold on we aren't meant to criticise.

                                                Tony

                                                Because, from the commentary, and the links to those products below the video, it seems clear to me he is advertising those products (freebies – and likely sales commission?) for the supplier. He is, I believe, being an ‘influencer‘, as they call them. Thus (IMO) he is attempting to show the older examples as poor and the advertised ones as a far better replacement.

                                                These types of videos cut no ice with me, and shouldn’t with anyone else (but they obviously do).

                                                I’ll rest my case, at this point, and leave it up to the real ‘sneering’ posters to defend that type of videos.

                                                #476297
                                                Former Member
                                                Participant
                                                  @formermember32069

                                                  [This posting has been removed]

                                                  #476298
                                                  Ron Laden
                                                  Participant
                                                    @ronladen17547

                                                    Thanks Barrie, I, m glad it has been removed then, won't waste any time watching it.

                                                    Ron

                                                    #476302
                                                    Gary Wooding
                                                    Participant
                                                      @garywooding25363

                                                      I can see neither a video nor a link to a video in the first or any other post.

                                                      Whoops, I've just seen a previous post about it being removed. Why? If the video is unsuitable for some reason that necessitates it's removal, then the thread should also be deleted and replaced with a suitable message.

                                                      Edited By Gary Wooding on 31/05/2020 10:02:44

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