Few answers.
First there is a book, no # 36 in the Workshop practice series on Photo Etching but IMHO the article published in MEW around the #100 mark gave more detail.
Someone will come along and give the right issue number.
Software has come on in the last few years and now enables very small letters to be done without leaving the radius in the corner so CNC engraving is definitely a go.

That is 3/4" wide brass, 8" long, note it still has the serif's on the n's, w's and y's.
This is a 3" log Ransomes plate I did some while ago.

This one is a scrapper as I started off in the wrong place and finished up short, it should have holding ears on.
So I just linished it flat, both ends to look OK. The base has had one coat of rattle can black and you can see tooling marks, if it had been enamelled it would look good.
The letters could have been sharper but the font chosen was a font to match the original
Lastly just as Diane does etched plates a guy called Steve Sparrow over at Steamplates does this sort of work up to full size.
http://www.steamplates.co.uk/
Edited By John Stevenson on 11/12/2013 10:07:35