Posted by Brian Wood on 28/11/2014 17:12:47:
A dodge I have used is a little fine valve lapping paste to make such a mismatch fit; much will depend on your application and whether you want to 'deface' the components. The purists will no doubt go into melt down with such heresy, only you know if that isn't acceptable
.
I once watched
as a Trials Engineer adopted the same technique when the thread he had tapped in a fixture didn't quite accept the QA man's very expensive Gauge. The paste was applied to the Gauge thread and it was used to "finish" the female thread [in Aluminium Alloy].
Anyone who understands lapping will realise the likely result; but the QA man either did not, or he turned a blind eye … I shall never know.
MichaelG.