Just tried a 20mm collet in one of the ARC/JS collet blocks.
Yesterday i was turning some 20mm dia stainless (in hard jaws), so same speeds, feeds and same (worn) tip.
Results are good, not even tightened up overly tight, there was no movement and it cut better than in three jaw chuck. I was running about 60 thou cut yesterday, (.120" off dia). in the ER32, 80 thou was if anything easier going.
So, i'll order a D1-4 collet chuck, box of collets and a bearing nut and see how it goes. I remain unsure about a six inch dia hand closer on the nut (for now anyway!)
Once again, i really appreciate the advice, as it got me thinking!!
I'll post my findings when its all up and running