Why so keen on home-made, obsolete and substitutes when commercial cutting oils are available?
Hunting down an obsolete product is hard to justify because it was withdrawn for a reason. Maybe toxic, corrosive, inflammable, carcinogenic, a biohazard, or simply inferior to later products. Rather than look for an alternative to a product withdrawn 40 years ago, I suggest it’s better to research modern products and choose from them to match the work in hand.
Home-made suffers from process and material limitations. For example, Fulmen’s recipe made with Flowers Of Sulphur will contain some Sulphuric Acid. Not the end of the world, but…
Cutting Oils have two main functions – to lubricate and remove heat. And washing swarf away if applied in a flood. Almost any oil will lubricate, but a poor choice will tend to decompose, perhaps producing unpleasant fumes, or corrosive by-products, as well as not working well. EP Gear Oil works well but it attacks Brass and Bronze. The best liquid for removing heat is water, but it’s a poor lubricant and causes rust, which is counterbalanced by emulsifying it with an oil. There is no universal cutting oil! Paraffin works well on Aluminium but not on Steel. Suds work well on steel but not on Aluminium, etc etc. How important it is to get cutting oil right depends mostly on volume, where tool-life and finish are financially critical. Not how I work! Very often, I cut with carbide and don’t use cutting oil at all. It’s a compromise, designed to reduce mess! In low volumes dabbing random fluids with a brush works well-enough, but that’s another compromise – convenience! High volume cutting requires more careful choice of fluid and how it’s applied.
Many traditional cutting fluids are downright dangerous because they are decomposed by nasty bacteria. Before antibiotics swarf cuts often ended in amputations or worse, even after cutting oils were rendered less harmful by adding disinfectants. Full-fat milk is an excellent cutting fluid. Only recommended to anyone who enjoys taking a walk on the wild side! Otherwise, avoid!
Dave