Clarke cl500m mill drill head

[Bodgit Fixit and RunParticipant @bodgitfixitandrun]

Hi. Anyone got any thought on how to improve the clamping on the mill head for this machine the existing setup is just a simple clamp bolt which is simply inadequate as the head keeps moving and I lose repeatability. I don't have room for another mill so need to modify this one to lock it up better.

[Bodgit Fixit and RunParticipant @bodgitfixitandrun]

[Graham TitmanParticipant @grahamtitman81812]

Hi with my Chester version i made a washer 2inches diameter and used a standard nut with a long spanner or socket on it to get plenty of leverage.

[Ady1Participant @ady1]

The design imparts a huge amount of leverage at the locking point. Even if you can lock it up properly you will get vibration and flex.

sounds silly but if you can brace the drill end of the head with a bit of 4×4 against the back wall behind the lathe kinda thing you may see a surprising improvement

stiffness is everything at the hobby level

if you want any decent improvements you will need to focus on the chuck end of the unit

Edited By Ady1 on 14/12/2014 12:27:56

[mechman48Participant @mechman48]

Can confirm the stiffness is everything… … or so my back & knees keep telling me..

George.

[Edward SpicerParticipant @edwardspicer40217]

I extended the length of the clamp handle to give more leverage but I did this more as an aid to releasing the clamping as I too found that it needed to be as tight as you could get it with the standard handle but, of course the extended handle lets me tighten it more – where will it all end!

[Bodgit Fixit and RunParticipant @bodgitfixitandrun]

Unfortunately bracing isn't an option.

I'm toying with the idea a second height adjusting ring to lock up the first and then see if there is a way to lock the head to the ring using an indent type of assembly. This might stop the wander if it can be done. It may mean losing some of the free rotation because of indent location points but it may be worth this. Not that the rotation is particularly useful anyway.

[Michael GilliganParticipant @michaelgilligan61133]

For the benefit of those of us not familiar with the Clarke products:

• Is this the machine in question? see diagram on page 16
• How good/bad is the diameter-fit of the head on its column?

MichaelG.

[Bodgit Fixit and RunParticipant @bodgitfixitandrun]

Hi Michael. Yes that's the one. The head fit seems ok. The head clamps directly onto the screw thread which means that it is minimal in reality. There must be a more effective way of lock it up. Time to brainstorm methinks.

[martin perman 1Participant @martinperman1]

I have the same lathe but because I have a Vertical mill and a Horizontal mill I've only used the milling head for small drilling work, when my leg /foot allows me to spend time in my garage I will have a look for idea's.

Martin P

[Graham TitmanParticipant @grahamtitman81812]

Hi as i said this morning with the chester version i used a nut and a long ring spanner and built the Anthony Mount trapezium engine with it.

http://www.pollymodelengineering.co.uk/sections/stationary-engines/anthony-mount-models/trapezium-Connecting-Rod-Engine.asp

The ring would often vibrate down but the head would stay in place but when you are using the lathe it is useful to push the milling head 90 degrees out of the way.

[Bodgit Fixit and RunParticipant @bodgitfixitandrun]

I would still want to push the head out of the way which Is why I'm wondering about an Indent pin idea. It would need to be fairly substantial though.

[Steven VineParticipant @stevenvine79904]

Hi Bodgit

I have the Warco version of that machine. On my version the mill head casting clamps onto a smooth part of the Upright Column, just above the threaded bit, and not on the threaded bit by the look of things.

Quite a few times in the last 6 years or so, the mill head has jumped up and then violently swung out of the way when a milling cutter has got bogged down. Scary to say the least. But this has only occurred when I have lost concentration and taken too heavy a cut. Most of the time, light cuts, a sharp cutter, and a moderately firm tightening of the locking lever keeps the milling head in place without issue.

Further to Michaels question about the fit, have you taken the head completely off the machine and inspected the fit between the head casting and Upright Column. If the mill head keeps moving and you have done the clamp up tight then maybe the casting has been bored out too much and is a loose fit on the Upright Column. If you find a sufficient gap, is there any chance you can insert a temporary thin shim sheet or wire in there, and clamp up, and see if things improve. I am thinking just a little piece may make a lot of difference. Also, are the threads on the locking bolt in good condition and applying enough force. If the threads are worn or soft then maybe that is why you cannot clamp adequately? A more drastic step would be to lengthen the split in the casting a little (I've seen that done with the casting in the quill area). Also, maybe try a disassembly and dry off any oil or grease and see if that improves matters. Another drastic step, rough up the column to increase the friction between it and the casting. Careful you don't drop the plastic bevel gear during all this (the Warco guys did that to my machine and had to renew the gear).

Maybe you could secure a substantial bar/plate affair to the oil cover plate (blind flange) at the back of the headstock using studs and wing nuts. Drill and tap for a couple of studs in the mill head casting. You could then secure the bar/plate to the mill head casting with wing nuts. All can quickly be removed if you need to swing the mill head.

Or, drill through the mill head casting and a little way into the Upright Column. Then insert a bolt to secure the two together.

I only have to apply a 'quite firm' pressure to my locking lever to secure the mill head casting. Forgive me for saying, but you don't want to extend the lever to gain more clamping force as it could break the casting. It's a different place I know, but I was tightening up the Quill Lock (not applying much force) and one of the casting lugs broke off.

Keep us posted.

Steve

[Ady1Participant @ady1]

herberts tried to stiffen things up by creating a box with a bar on the headstock and a knee on the capstan

 

Edited By Ady1 on 15/12/2014 00:34:30

[Bodgit Fixit and RunParticipant @bodgitfixitandrun]

I think I have come up with a cunning plan. Watch this space.

[Ady1Participant @ady1]

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