Feed Water

Advert

Feed Water

Home Forums General Questions Feed Water

Viewing 19 posts - 1 through 19 (of 19 total)
  • Author
    Posts
  • #814404
    Richard Simpson
    Participant
      @richardsimpson88330

      I’d appreciate the thoughts of the collective experience here.

      Being from a marine engineering background I am well aware of the importance of using the best quality feed water for our boilers.  Also being a Yorkshireman I am conscious of the cost implications of buying bottled distilled water so I have in the past used either water collected from a tumble drier, after suitably filtering it of course, or water collected by a dehumidifier, again after filtering it.

      Recently however I have stripped a boiler down after only a few short runs and found evidence of limescale deposits in fittings.  I have consequently decided that a better quality of water would be beneficial for this model at least.  The trouble is my local suppliers only sell de-ionised water for £3.99 for a 5 litre bottle whereas I can get distilled water on line for £10.99 for 5 litres.  I have always believed that de-ionised water is not good for boilers as it is such a good electrolyte that it can lead to leeching certain metals out of the silver solder and eventually compromise the strength of joints.

      My question is therefore does anyone have experience of using de-ionised water in their boiler and have they seen any detrimental effects or is it all a bit of an old wives’ tale and, for the amount of use we give our boilers, we are never going to see any challenges?

       

      Advert
      #814412
      renardiere7
      Participant
        @renardiere7

        Surely de-ionised water is the complete opposite of an electrolyte?

        #814413
        noel shelley
        Participant
          @noelshelley55608

          I and my local club use rain water, I believe this is a common practice. There may be some small contamination as it falls and I always filter to remove debris. Noel.

          #814416
          JasonB
          Moderator
            @jasonb

            Water treatment added to the water will prevent scale buildup and allow tap water to be used.

            #814421
            Robert Atkinson 2
            Participant
              @robertatkinson2

              Buy DI water and put a sample of the metal(s) of concern (a cleaned up bit of silver soldered copper and a bit of brass for example) in the bulk container. This will will scarifice enough ions in a week or two to protect your boiler.
              ou could also use an ion exchange resin water filter jug e.g. Brita to make your own DI.
              Personally I think the issue is over inflated. The problem is possibly over inflated from issues in high cleanliness processes like semiconductor manufacture.

              An example of my direct experience relates to aircraft gas turbine engines. It is standard practice to wash the compressor and tubines of engines with water (and other materials including detergent or ground walnut shells) to remove dirt and corrosive deposits. We operateed to and from islands at low levels so salt was an issue both for buildup causing loss of compressor efficency and chlorine causing corrosion of the turbines. So we reguarly washed the engines with distilled water that was locally sourced in 25l containers from an industrial supply company. Despite this a “hot section” inspection revealed corrosion on a turbine. one blade had a “blister” about 2mm across. This was analysed and found to be a sulphur compound. This was unexpected. Investigation revealed that the distilled water was contaminated with sulphuric acid. The suppliers main customer was a battery company who also bought H2SO4. This came in identical returnable containers. The supplier didn’t bother seperating the water and acid  containers and their other customer didn’t acre mecause the mixed them anyway.
              So we switched to a different water suplier. I found out who when I was going into town and was asked if I could pick up some water from Boots. There were too many 5l containers of BP grae distilled water to fit in my car. It was expensive too. I suggested we bot an Elgastat DI water “filter” and made our own DI. The leaching issue was brought up as the engine manual only said distilled. The manufacturer confirmed that DI was OK to use. We never had a corrsion issue after switching to self-droduced DI. Note that Nickel is a metal that is used in turbine blades and is leached by DI.

              Robert.

              #814431
              Richard Simpson
              Participant
                @richardsimpson88330
                On renardiere7 Said:

                Surely de-ionised water is the complete opposite of an electrolyte?

                So where does the advice not to use it come from?  And why?  Or have we simply fallen into a trap of believing old stories based on myth?  I really don’t know.

                #814432
                Richard Simpson
                Participant
                  @richardsimpson88330
                  On JasonB Said:

                  Water treatment added to the water will prevent scale buildup and allow tap water to be used.

                  Now that is interesting Jason, very many thanks for that.  I have only recently started to use their Universal Steam Oil, after a very enlightening and interesting conversation with one of their team, as well as a technician from Morris Lubricants.  I should have thought about their water treatment as a possibility.

                  #814435
                  Richard Simpson
                  Participant
                    @richardsimpson88330
                    On Robert Atkinson 2 Said:

                    Buy DI water and put a sample of the metal(s) of concern (a cleaned up bit of silver soldered copper and a bit of brass for example) in the bulk container. This will will scarifice enough ions in a week or two to protect your boiler.
                    ou could also use an ion exchange resin water filter jug e.g. Brita to make your own DI.
                    Personally I think the issue is over inflated. The problem is possibly over inflated from issues in high cleanliness processes like semiconductor manufacture.

                    An example of my direct experience relates to aircraft gas turbine engines. It is standard practice to wash the compressor and tubines of engines with water (and other materials including detergent or ground walnut shells) to remove dirt and corrosive deposits. We operateed to and from islands at low levels so salt was an issue both for buildup causing loss of compressor efficency and chlorine causing corrosion of the turbines. So we reguarly washed the engines with distilled water that was locally sourced in 25l containers from an industrial supply company. Despite this a “hot section” inspection revealed corrosion on a turbine. one blade had a “blister” about 2mm across. This was analysed and found to be a sulphur compound. This was unexpected. Investigation revealed that the distilled water was contaminated with sulphuric acid. The suppliers main customer was a battery company who also bought H2SO4. This came in identical returnable containers. The supplier didn’t bother seperating the water and acid  containers and their other customer didn’t acre mecause the mixed them anyway.
                    So we switched to a different water suplier. I found out who when I was going into town and was asked if I could pick up some water from Boots. There were too many 5l containers of BP grae distilled water to fit in my car. It was expensive too. I suggested we bot an Elgastat DI water “filter” and made our own DI. The leaching issue was brought up as the engine manual only said distilled. The manufacturer confirmed that DI was OK to use. We never had a corrsion issue after switching to self-droduced DI. Note that Nickel is a metal that is used in turbine blades and is leached by DI.

                    Robert.

                    Thanks Robert, very interesting.  You might be interested to know that marine diesel engines also benefit from regular cleaning of the gas side of the turbo-chargers.  I once joined a ship to discover they were having horrendous problems with their generators, which would not share load effectively and every standby was a bit of a nightmare as we were continuously rebalancing load manually as we ran winches and thrusters.  A bit of digging uncovered the fact that the turbocharger water washing drains were blocked so water washing had obviously not been done for some time.  We made our own nut washing systems, fitted them and tried them out.  The first time we used it we covered half the ship with soot.  Instigating a strict regimen of water washing and nut washing returned the engines to stable and reliable operation.  The fight I had to persuade the long standing engineers that shooting a cup of walnut shells into the turbochargers was the right thing to do was lengthy!

                    #814452
                    Robert Atkinson 2
                    Participant
                      @robertatkinson2
                      On Richard Simpson Said:
                      On renardiere7 Said:

                      Surely de-ionised water is the complete opposite of an electrolyte?

                      So where does the advice not to use it come from?  And why?  Or have we simply fallen into a trap of believing old stories based on myth?  I really don’t know.

                      An electrolyte by definition contains ions. It is a material that conducts electricity by movment of ions rather than by movement of electrons. So renardiere is correct DI  is most cetrtainly not an electrolyte. In practice the purity of DI is tested by measuring it’s electrical conductivity. The lower the conductivity the purer the water.
                      Putting DI in contact with a source of ions turns it into an electrolyte to some degree.

                      Robert.

                      #814456
                      SillyOldDuffer
                      Moderator
                        @sillyoldduffer

                        Another difference between Railway and Marine practice!

                        As opportunities to clean boilers at sea are limited and the consequences of breakdowns are severe, it pays to take extreme care with boiler water.   Steam loco boilers are less demanding.  They were maintained daily and regularly washed out, plus locos can easily be towed back to the depot if they break down.   So railways tended to fill their boilers with ordinary water, only treating if it was exceptionally bad.    Agricultural traction engines filled up from any handy ditch.

                        Model boilers are different again.

                        There isn’t a black and white answer because it depends on the Requirement.   What does the owner want and how much is he prepared to spend?    We want the best for our models but dislike spending money!   It’s about compromise.

                        Choices:

                        • Tap water is mostly ‘good enough’ for those living in a soft-water area, otherwise water-softened hard tap-water is similarly ‘good enough’. Safe to drink.   But water-softening chemicals only remove the Calcium and Magnesium salts responsible for scale.  There will be some Chlorine, Oxygen and Carbon Dioxide in it, plus small quantities of Iron, Copper and Lead from the pipework.
                        • Rain-water is generally pure and cheap.   Purity is affected by how it’s collected: running over dirty roofs, pollution, and maybe dirt rendered airborne by wild-fires and storms.   Should be filtered and I wouldn’t risk drinking it!  Contains dissolved gases, Oxygen, Carbon Dioxide, and Nitrous Oxides, maybe Sulphuric Acid from coal burning.
                        • De-ionising removes metal salts and some gases. Unsafe to drink because it doesn’t remove bacteria or viruses, otherwise very clean.  Unlikely to damage a model boiler.  Perfumed deionised water for steam irons is probably harmless, but no-one has tested it.   Main disadvantage is cost.
                        • Distilling removes almost all contamination, but is very pricey.

                        Cheap sources like freezer frost, dehumidifier and tumble drier water are pretty filthy in my experience.  Whilst the salts that cause scale are removed, the water contains bits of fish-finger, dust, and lint.  I wouldn’t drink any of them and no one knows if they will damage a model boiler or not.

                        The chemistry inside a boiler is on the extreme side.  High-pressure, high-temperature water, steam, plus whatever gases were in the water and air when the boiler was filled.  Certainly capable of breaking down anything organic, dislodging old flux, corroding metal, and dezincifying any handy Brass.  Conditions vary wildly between hot and cold cycles.

                        I suspect most damage is done when boilers are out of service.  Damp Oxygenated air left for weeks on end inside is slow-but-sure corrosive.    My book on full-size recommends either drying out the boiler thoroughly and sealing after filling with dry Nitrogen, or, filling completely with thoroughly boiled pure water to remove dissolved gases, and then sealing.   In both cases the boiler is stored full of cold inert material, air kept out!

                        In practice, Richard can safely use de-ionised water if he wishes, and definitely need not waste precious spondulicks on Distilled Water.  In a hard-water area rain-water is best value for money – provided there’s a space for a water-butt, and a filter.

                        Dave

                        #814463
                        cogdobbler
                        Participant
                          @cogdobbler

                          Whole world of difference between  21st century marine practice on 1,000 psi superheated boilers supplying turbines and 19th century steam locos chuffing along.

                          But in the 1920s, according to my grandfather who sailed on them,  Grimsby trawlers ran seawater in their boilers. They just shovelled the salt out at the end of every 3-week sojourn at sea. More primitive even than the railways!

                           

                          #814471
                          Richard Simpson
                          Participant
                            @richardsimpson88330

                            Lots of interesting food for thought there gents.  Many thanks for taking the time to share.  I think my challenge here is that the tap water is very hard.  Consequently we have had a softener fitted.  Having said that I have only used this boiler a couple of times, then it has sat on the shelf for a couple of years and fittings were noted as having limescale in them, so obviously I need to do better.

                            If I can strain the brain to remember something about the deionised water issue, I think it was something along the lines of, when the water is deionised it tries to restore the removed ions, which it does by leeching them from some surrounding metals that it is in contact with.  This is not then a normal electrolytic process as we associate with a cell but more of a chemical reaction.  If that sounds confusing I apologise.  As Robert first mentioned, putting a chunk of silver soldered copper into the container should help to stop it happening in the boiler.

                            Today the test is with neat deionised water, let’s live on the edge!

                            Dave, an interesting aspect of very early steam engines in coastal ships was the fact that they used raw sea water as feed.  Consequently the engineers spent a large proportion of their time in port, inside a hot boiler, cleaning soot out of the fireboxes and scraping salt out of the water spaces.  When I first read that a few years ago I was simply amazed.  Nowadays if your boiler water chloride levels go above around 50 ppm people start to get very excited.  And that is only in low pressure auxiliary boilers.  High pressure main propulsion boilers are a lot lower.

                            #814503
                            duncan webster 1
                            Participant
                              @duncanwebster1

                              If you read Wardales book about the Red Devil he waxes lyrical about keeping total dissolved solids (TDS) high. I think this is to control priming, but clearly keep it below the level at which scale develops

                              #814505
                              duncan webster 1
                              Participant
                                @duncanwebster1

                                By the way the book is a good cure for insomnia.

                                #814517
                                Bazyle
                                Participant
                                  @bazyle

                                  Some of the de-ionising methods are aimed at domestic steam irons, kettles etc so primarily interested in removing the calcium to avoid it furring things up. They do this not by removing the salts but swapping them for something that doesn’t settle out when heated. So not actually de-ionising nor distilling equivalent. These types can then swap back with the copper in your boiler, especially the zinc when we still used brass fittings.

                                  We used to have a rainwater collection and settling tank in our old site and the leaves that came off the roof were left in because nobody could be bothered to clean it and as tannin is used for boiler treatment it was considered beneficial.

                                  Since everyone with a workshop ought to be running a dehumidifier if not living in the Sahara it makes sense to use the output. Just note they catch a little oil vapour, dust, and the condenser gradually corrodes releasing a very small amount of contamination. Use a coffee filter if unable to use a settling tank.

                                  #814543
                                  noel shelley
                                  Participant
                                    @noelshelley55608

                                    Bazyle s mention of a coffee filter is what I use but it is the nylon type and works like a charm. Mine have also filtered 1000s of gallons of used cooking oil for bio diesel. Noel.

                                    #814554
                                    howardb
                                    Participant
                                      @howardb
                                      On SillyOldDuffer Said:

                                      Another difference between Railway and Marine practice!

                                      As opportunities to clean boilers at sea are limited and the consequences of breakdowns are severe, it pays to take extreme care with boiler water.   Steam loco boilers are less demanding.  They were maintained daily and regularly washed out, plus locos can easily be towed back to the depot if they break down.   So railways tended to fill their boilers with ordinary water, only treating if it was exceptionally bad.    Agricultural traction engines filled up from any handy ditch.

                                      Model boilers are different again.

                                      There isn’t a black and white answer because it depends on the Requirement.   What does the owner want and how much is he prepared to spend?    We want the best for our models but dislike spending money!   It’s about compromise.

                                      Choices:

                                      • Tap water is mostly ‘good enough’ for those living in a soft-water area, otherwise water-softened hard tap-water is similarly ‘good enough’. Safe to drink.   But water-softening chemicals only remove the Calcium and Magnesium salts responsible for scale.  There will be some Chlorine, Oxygen and Carbon Dioxide in it, plus small quantities of Iron, Copper and Lead from the pipework.
                                      • Rain-water is generally pure and cheap.   Purity is affected by how it’s collected: running over dirty roofs, pollution, and maybe dirt rendered airborne by wild-fires and storms.   Should be filtered and I wouldn’t risk drinking it!  Contains dissolved gases, Oxygen, Carbon Dioxide, and Nitrous Oxides, maybe Sulphuric Acid from coal burning.
                                      • De-ionising removes metal salts and some gases. Unsafe to drink because it doesn’t remove bacteria or viruses, otherwise very clean.  Unlikely to damage a model boiler.  Perfumed deionised water for steam irons is probably harmless, but no-one has tested it.   Main disadvantage is cost.
                                      • Distilling removes almost all contamination, but is very pricey.

                                      Cheap sources like freezer frost, dehumidifier and tumble drier water are pretty filthy in my experience.  Whilst the salts that cause scale are removed, the water contains bits of fish-finger, dust, and lint.  I wouldn’t drink any of them and no one knows if they will damage a model boiler or not.

                                      The chemistry inside a boiler is on the extreme side.  High-pressure, high-temperature water, steam, plus whatever gases were in the water and air when the boiler was filled.  Certainly capable of breaking down anything organic, dislodging old flux, corroding metal, and dezincifying any handy Brass.  Conditions vary wildly between hot and cold cycles.

                                      I suspect most damage is done when boilers are out of service.  Damp Oxygenated air left for weeks on end inside is slow-but-sure corrosive.    My book on full-size recommends either drying out the boiler thoroughly and sealing after filling with dry Nitrogen, or, filling completely with thoroughly boiled pure water to remove dissolved gases, and then sealing.   In both cases the boiler is stored full of cold inert material, air kept out!

                                      In practice, Richard can safely use de-ionised water if he wishes, and definitely need not waste precious spondulicks on Distilled Water.  In a hard-water area rain-water is best value for money – provided there’s a space for a water-butt, and a filter.

                                      Dave

                                      On SillyOldDuffer Said:

                                      Another difference between Railway and Marine practice!

                                      As opportunities to clean boilers at sea are limited and the consequences of breakdowns are severe, it pays to take extreme care with boiler water.   Steam loco boilers are less demanding.  They were maintained daily and regularly washed out, plus locos can easily be towed back to the depot if they break down.   So railways tended to fill their boilers with ordinary water, only treating if it was exceptionally bad.    Agricultural traction engines filled up from any handy ditch.

                                      Model boilers are different again.

                                      There isn’t a black and white answer because it depends on the Requirement.   What does the owner want and how much is he prepared to spend?    We want the best for our models but dislike spending money!   It’s about compromise.

                                      Choices:

                                      • Tap water is mostly ‘good enough’ for those living in a soft-water area, otherwise water-softened hard tap-water is similarly ‘good enough’. Safe to drink.   But water-softening chemicals only remove the Calcium and Magnesium salts responsible for scale.  There will be some Chlorine, Oxygen and Carbon Dioxide in it, plus small quantities of Iron, Copper and Lead from the pipework.
                                      • Rain-water is generally pure and cheap.   Purity is affected by how it’s collected: running over dirty roofs, pollution, and maybe dirt rendered airborne by wild-fires and storms.   Should be filtered and I wouldn’t risk drinking it!  Contains dissolved gases, Oxygen, Carbon Dioxide, and Nitrous Oxides, maybe Sulphuric Acid from coal burning.
                                      • De-ionising removes metal salts and some gases. Unsafe to drink because it doesn’t remove bacteria or viruses, otherwise very clean.  Unlikely to damage a model boiler.  Perfumed deionised water for steam irons is probably harmless, but no-one has tested it.   Main disadvantage is cost.
                                      • Distilling removes almost all contamination, but is very pricey.

                                      Cheap sources like freezer frost, dehumidifier and tumble drier water are pretty filthy in my experience.  Whilst the salts that cause scale are removed, the water contains bits of fish-finger, dust, and lint.  I wouldn’t drink any of them and no one knows if they will damage a model boiler or not.

                                      The chemistry inside a boiler is on the extreme side.  High-pressure, high-temperature water, steam, plus whatever gases were in the water and air when the boiler was filled.  Certainly capable of breaking down anything organic, dislodging old flux, corroding metal, and dezincifying any handy Brass.  Conditions vary wildly between hot and cold cycles.

                                      I suspect most damage is done when boilers are out of service.  Damp Oxygenated air left for weeks on end inside is slow-but-sure corrosive.    My book on full-size recommends either drying out the boiler thoroughly and sealing after filling with dry Nitrogen, or, filling completely with thoroughly boiled pure water to remove dissolved gases, and then sealing.   In both cases the boiler is stored full of cold inert material, air kept out!

                                      In practice, Richard can safely use de-ionised water if he wishes, and definitely need not waste precious spondulicks on Distilled Water.  In a hard-water area rain-water is best value for money – provided there’s a space for a water-butt, and a filter.

                                      Dave

                                       

                                      #814557
                                      Charles Lamont
                                      Participant
                                        @charleslamont71117

                                        After a change in the water source for the mains supply in Bridgnorth, the Severn Valley Railway had a huge problem with priming. The water is now pretty hard, and the SVR now uses a reverse osmosis plant for boiler water. Boilers are also dosed with tannin (I think when filled from empty).

                                        #814562
                                        Paul Lousick
                                        Participant
                                          @paullousick59116

                                          I can’t comment on de-ionised water as I have a bigger engine that consumes 50+ litres per day and would be too expensive and you have already mentioned that you have fitted water filters.

                                          You also noted that you only used the boiler a couple of times, so if it is only going to be use occasionally, flush the boiler out after use with scale remover that is used to clean coffee machines and irons after use before storing.

                                        Viewing 19 posts - 1 through 19 (of 19 total)
                                        • Please log in to reply to this topic. Registering is free and easy using the links on the menu at the top of this page.

                                        Advert

                                        Latest Replies

                                        Home Forums General Questions Topics

                                        Viewing 25 topics - 1 through 25 (of 25 total)
                                        Viewing 25 topics - 1 through 25 (of 25 total)

                                        View full reply list.

                                        Advert

                                        Newsletter Sign-up