Posted by JA on 15/07/2020 17:52:40:
There is scrap steel and then there is scrap steel.
Much scrap steel is rubbish, old cars and such like, and contained metals, such as copper and zinc, that are “poisons”. Then there is good scrap such as ships hulls. Then there is very good valuable steel scrap of known providence. Such scrap usually comes from within steel works or rolling mills etc.
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JA
Since Bessemer's time steel-making has shifted to scientific principles, with chemistry to the fore. Steel isn't normally made by melting a pile of mixed scrap in a pot and hoping for the best – it doesn't sell well because it's too unpredictable. Modern steels are made to a specification, and most of it is spot on. Huge quantities – 1869.9 million tons in 2019.
The chemistry of steel and contaminants are well known, as are the techniques needed to remove them. As it takes a few minutes to analyse a melt in progress, steel-makers can make adjustments without fuss. Organic materials and light metals burn off while other metals are captured in slag by adding an appropriate flux. Pretty much any contamination apart from radioactivity can be managed, but separating scrap before bunging it in reduces the cost. As a furnace uses massive amounts of energy, it's not always the best way to remove muck. It pays to separate scrap first, and this is often an elaborate operation. Recovery of rare metals is an important side line.
High specification steels may have to be processed several times. They can be made from scratch, but it's often cheaper to recycle similar steels. For example, using old railway lines of similar specification to make new railway lines saves a lot of bother.
Industry consuming steel by the ton report fewer problems with it than Model Engineers, who seem to have constant bother with our tiny jobs. I suggest it's because Model Engineers are less certain of their materials than the professionals, and might also be burdened by skill gaps and haphazard tooling. I suggest poor results are usually down to using the wrong sort of steel and inexperience machining tricky materials – many steels don't machine well. Though some useful steels are no longer made, there's not much evidence that old steel is higher quality than modern steel, and plenty suggesting the opposite. Lord Nuffield's comments on British Steel makers before WW2 are blunt!
Dave