I think it would be worth asking what heavy wear is on the lead screws and if the dials move axially as well ?
My Mk1 had around 0.015in play which I would say isn't bad with no axial movement of the dials at all. I doubt if it was much better than that from "new".
ACME taps should come in 3's just like ordinary taps except they also step up in size. Even then they aren't the easiest of things to cut threads with. I suppose some might be extremely long to achieve the same thing. I'd be very careful if i found I needed to buy one as it might turn out to be unusable.
Personally I wouldn't dream of using delrin. I'd rip into shreds in no time as I set the slides rather tightly. What I should do but haven't is remove the lead screws and set the gib strips up by pushing by hand. Tightening until I feel some resistance.
I too would screw cut replacement nuts if needed in bronze. It might be possible to use a tap if a slightly over deep square thread is cut first. It might be possible to sort out some cnc lead screws and nuts as an alternative.
John
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