I have just dismantled a wall clock, made 1880, that came to me from my grandfather. I need to replace the fusee cord, which I last did when I was twelve years old. When I took it apart, I found that pivot on one end of one of the spindle, next to a 2" brass gear, has worn a groove all round to about half the original diameter. The pivot was originally 0.052" in diameter, worn down to 0.036".From the gear face to the end of the pivot is 0.200, with the working diameter being 0.148".
I thought I could repair this by holding the complete spindle assembly in a collet, gripping the teeth of the 1/4" pinion behind the gear, removing the remains of the pivot, and fitting new pivot material held with Loctite. I would then turn and polish it to size. Is this a reasonable way to proceed please? If so, how deeply should I drill the hole to take the new steel?
Thanks for any help or advice
Maurice Cox