How do you ensure the milling head is parallel with the table?

How do you ensure the milling head is parallel with the table?

Home Forums Beginners questions How do you ensure the milling head is parallel with the table?

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  • #325080
    Absolute Beginner
    Participant
      @absolutebeginner

      Hi all,

      Just wondering, on my Bridgeport mill the head can rotate. How do you ensure that the markings on the machine are actually correct.

      What I mean here is that I understand how to tram the vice with reference to the head, in each axis.

      How are we sure, how do we measure the squareness of the head to the table?

      Many thanks in anticipation of many quick replies

      #8956
      Absolute Beginner
      Participant
        @absolutebeginner
        #325081
        David Standing 1
        Participant
          @davidstanding1
          Posted by Absolute Beginner on 02/11/2017 23:28:48:

          Many thanks in anticipation of many quick replies

          Like your comments on another thread, please do not expect instant answers to your many questions at 11.28 pm, it will likely only lead to your disappointment again.

          If nothing else, the people that have to get up and go to work tomorrow are probably already in bed and won't be around until tomorrow evening wink 2

          #325083
          JohnF
          Participant
            @johnf59703

            You can buy tramming plates but personally I would not bother, the best way is use a clock/dial gauge mounted on the spindle with a chuck, collet whichever you choose. Use a bar that will give your gauge around a 6" radius form centre – not an important size — then swing the spindle through 180 deg using a suitable V block or parallel between the gauge probe and the table. Move the head until zero – zero.
            John

            #325084
            I.M. OUTAHERE
            Participant
              @i-m-outahere

              You tram a mill twith a dial indicator mounted on an offset extension arm fitted to the spindle and sweep the surface of the table by turning the spindle by hand taking readings every 90 deg of spindle rotation with zero deg being along the x axis centreline so 0, 90 . 180 & 270 deg , if you look up tramming a mill on youtube you will find a million videos on it .

              #325086
              Absolute Beginner
              Participant
                @absolutebeginner

                People are not reading correctly my initial post, how do you ensure that the head is 90 degrees to the table?

                #325087
                Mexican jon
                Participant
                  @mexicanjon
                  Posted by Absolute Beginner on 02/11/2017 23:48:14:

                  People are not reading correctly my initial post, how do you ensure that the head is 90 degrees to the table?

                   

                  Please explain? the above statement as I'm a little confused why you think that??

                  If you use a DTI on an extension arm you are proving the squareness of the head to the table?

                   

                  Edited By Mexican jon on 02/11/2017 23:55:36

                  #325090
                  Absolute Beginner
                  Participant
                    @absolutebeginner

                    What I mean is how do you ensure that the ram and head are 90 degrees to the table.

                    When we tram our vice for example we adjust it to be in line with the spindle/head

                    My question is how do we ensure that the table is 90 degrees to the head? Not the Vice!

                    Or perhaps it is irrevelent, if the table clocks square then thats all that counts?

                    Gary

                    #325091
                    not done it yet
                    Participant
                      @notdoneityet

                      The markings on the machine are simply that, just markings. Do as JF & XD told you quite clearly. When the same readings are indicated on both sides of the axis, the head must be perpendicular in that plane. Simple as that.

                      #325093
                      Absolute Beginner
                      Participant
                        @absolutebeginner

                        I guess I have thought through my own answer here, I guess that if you belive the table is square to the saddle by measuring, that you measure the table and align it with the spindle, the vice then that is tramed is irrelevantt as to its position on the table as long as you tram it sure. Does that make sense?

                        Gary

                        #325097
                        I.M. OUTAHERE
                        Participant
                          @i-m-outahere

                          It will be much clearer if you watch one of the many videos on tramming that are on youtube , a channel called thatlazymachinsts will enlighten you on many aspects of mill set up and metalwork in general .

                          #325098
                          peak4
                          Participant
                            @peak4
                            Posted by Absolute Beginner on 03/11/2017 00:01:44:

                            What I mean is how do you ensure that the ram and head are 90 degrees to the table.

                            When we tram our vice for example we adjust it to be in line with the spindle/head

                            My question is how do we ensure that the table is 90 degrees to the head? Not the Vice!

                            Or perhaps it is irrevelent, if the table clocks square then thats all that counts?

                            Gary

                            Gary, it's not so much the table at 90 degrees to the head, as setting the head at 90 degrees to the table, since it's the head angle which is adjustable..wink

                            Rather than repeating my previous typings her, may I refer you to my post on this older thread, and in particular to the link I posted there.

                            It can all be done with one clock gauge, but it's a bit of a pain setting up trying to see the face of the gauge when you've rotated the spindle through 180 degrees.

                            This solution makes it quick and easy when the device is made, and the clocks are cheap enough from China via ebay.

                            If you only have the one clock available in the short term, make up an arm to suit and have a look on ebay for a cheap car brake disk for the moving foot of the gauge to slide on, (or a sheet of glass would do as well)

                            Bil

                            #325101
                            I.M. OUTAHERE
                            Participant
                              @i-m-outahere

                              Thes days i use one of those tramming tools from edge technology and find life is much easier and quicker , you cam make your own version easily enough .

                              Some use a new brake rotor sitting in the top of the table and sweep the top ground disk surface , this averages out any imperfections or damge on the table , i use two thick parallels to straddle the table top as my table has a small section that is around .0002 low .

                              #325102
                              Absolute Beginner
                              Participant
                                @absolutebeginner

                                From the replies I am not explaining my question correctly.

                                I want to locate the head correct in the Y axis with ref to the X axis.

                                SO to conclude I assume that if I believe the measurements I take as to the alignment with the x and y axis are correct with reference to themselves, I can simply run a indicator across the rear surface of the table with reference to the spindle?

                                Gary

                                #325112
                                not done it yet
                                Participant
                                  @notdoneityet

                                  SO to conclude I assume that if I believe the measurements I take as to the alignment with the x and y axis are correct with reference to themselves, I can simply run a indicator across the rear surface of the table with reference to the spindle?

                                  Sorry, but wrong again. The table could be perfectly level and the head at a rediculous angle and the indicator would not change. Try it.

                                  #325113
                                  I.M. OUTAHERE
                                  Participant
                                    @i-m-outahere

                                    Ok i think i may be beginning to understand what you are asking

                                    On a bridgeport you can swing the entire head and column left or right or offset it in regards the y axis centreline and you want to get it back on centre ?

                                    If so the graduations on the column/ base would be accurate enough to do the job and even if the head was set up so the centreline of the spindle was not directly lined up with the centreline of the y axis it won't affect how the machine operates .

                                    With a bridgeport you can tilt the head left or right and nod it up or down so when you mention the word "tram" that is what most people think of and getting the spindle centreline perpendicular to the table surface in the x& y axis .

                                    Edited By XD 351 on 03/11/2017 07:05:30

                                    #325115
                                    Paul Lousick
                                    Participant
                                      @paullousick59116

                                      To check that the spindle axis is parallel to the table, mount a round bar in the spindle and a dial indicator on the table.

                                      As you move the table/indicator under the bar it should read the same distance, assuming that the bar is straight and concentric with the spindle. (to check slowly rotate the spindle and the reading should repain the same).

                                      Paul.

                                      #325118
                                      John MC
                                      Participant
                                        @johnmc39344

                                        The OP will need to get his "truing" technique sorted, Bridgeports are notorious for shifting there heads!

                                        John

                                        #325122
                                        I.M. OUTAHERE
                                        Participant
                                          @i-m-outahere

                                          A lot of people think they are a big heavy industrial machine but they were designed for tool and die makers , the more adjustments or the abillity to adjust the machine components to suit different angles the more chance there is for something to move .that being said i don't know of anyone that wouldn't like to own one – me included!

                                          #325123
                                          Anonymous
                                            Posted by John MC on 03/11/2017 07:37:20:

                                            The OP will need to get his "truing" technique sorted, Bridgeports are notorious for shifting there heads!

                                            +1

                                            Versatile, but not the most rigid of machines.

                                            To tram the head in X & Y I use a DTI and four parallels as per JohnF.

                                            Andrew

                                            #325134
                                            Martin Connelly
                                            Participant
                                              @martinconnelly55370

                                              If the need is to rotate the ram assembly in the xy plane then clamp a suitably sized engineers square (in good condition of course) to the table. Move the table along the x axis to set the square correctly. Then with the indicator on the ram move the ram along the y axis and adjust the rotation of the ram assembly in the xy plane until the indicator shows the ram is running parallel to the y axis.

                                              Martin C

                                              #325143
                                              larry Phelan
                                              Participant
                                                @larryphelan54019

                                                Looking for many and quick replies at 11.30 pm ???

                                                You,ll be lucky ! Are you on night work,by any chance?

                                                Another few hours will make little difference,and we,ll all be awake then [well,most of us anyway ]

                                                Go to bed and sleep on it,you,ll feel better in the morning.

                                                As someone said,a simple clock on an arm should do the trick,it,s not rocket science.

                                                #325145
                                                Absolute Beginner
                                                Participant
                                                  @absolutebeginner

                                                  Interesting answers but due to my poor explanation "sorry" only XD351 understood what I was actually asking, thank you.

                                                  So not interested in the nod as you say of the head "up and down" I use one of the single dual indicator devices for that and ensure the head is perpendicular to the table on both axis.

                                                  I was trying to ensure that the head rotation is indeed aligned with the table at 90 degrees, yes you can clamp a bar to the table, but how do you know that the bar is running parallel to the table in the first place.

                                                  I guess that that does not matter as log as the spindle and hence head is trammed parallel

                                                  Thank you all.

                                                  Gary

                                                  #325146
                                                  Tony Pratt 1
                                                  Participant
                                                    @tonypratt1

                                                    Google never sleepssmiley

                                                    #325152
                                                    Mark Rand
                                                    Participant
                                                      @markrand96270

                                                      Martin's nailed it! It should be added that in most cases, you'll probably not need to move the ram or head for any job.

                                                      If you are working on something that's big enough that you want to use the entire table area without re-setting the work on the table, it's best to assume that moving the head means that you need to find your references again, so have a datum point that you can reach with the available table, knee and quill movements in some position that you can reference from before and after moving the ram. It doesn't matter whether it's some feature of the work that isn't going to get milled off, or some landmark on the table (T-bolt with a centre punch mark on its top or even a known and annoying 'oopsie' put on the table by a previous owner).

                                                      Then, before starting work and after moving the ram, set your dials/scales from this landmark and you've now got consistent measurements over the entire range of the machine. If the scope of the job is sufficiently enormous, you can even have a couple of reference datums that you can work out the relative positions of from one setting, then use them to extend the working envelope. At this point you're into making 4" traction engines on Myford lathe territory…

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