Hi Pete,
I have striped the machine down twice. No swarfe on anyof the slides.
Visual inspection with a straight edge and feelers leads me to think there is no apreciable wear, also normaly when wear is present it tends to be in the centre of the slides, or with lathes up near the headstock. My old Brown and Sharp lathe was pretty bad. When the gibs were adjusted up near the headstock it would jam up towards the tailstock.
This is not happening with the milling machine, which also leads me to think it is not a wear related problem. Also I believe that the slides are induction hardened, like the lathe beds, so almost impossible to scrape I think.
There is a gap (clearance) of around .9mm on either side between the knee and the slide, clearly there by design. The gib strips pull the slide down. I have adjusted the gibs again last night, the action is now quite tight and the twist has gone. However to me it seems too tight. I dont supose anyone knows what sort of torque would be required to turn the screw. That I can measure.
I think I am using the wrong procedure for adjustment. I am tightening the adjustment screws one at a time little more than finger tight and locking them up. Should I have all the locknuts slack adjust all the screws and then tightem all the locknuts? Should I be adjusting one side at a time, or perhaps going side to side, or perhaps even diagonally?
As I said I have no idea of the correct procedure for this.