Hi Chris, I didn’t want to say anything earlier as it’s so difficult to make accurate judgements from videos, but when I first watched your second-to-last video, I was thinking to myself at 18:10 that the scape-wheel arbor was not looking as free I thought it should be. After being given a nudge, the wheel seems to stop quite suddenly. That’s often a sign of excess bearing friction.
Three things could be causing this. One is misalignment of the two support positions, (as previously discussed). The other is your housing fits are too tight and/or out of round. Finally you might even have some bearing-to-bearing preload. **
Unfortunately without a detailed engineering drawing showing positions of abutments, dimensions etc, it’s difficult to pinpoint your issue/s, so my feeling is one really has to sort this out by trial and error investigations.
I would probably start by looking at those housing fits which I’m really not happy about. If your housing holes are just drilled, they WILL have significant shape errors. If the rings are ‘press fits’ in these drilled holes, these shape-errors will easily be transferred through the rings into the raceway/ball-set where they will cause all manner of nasty effects. So you really need to aim for a loose-fits on these outer rings. One should really talk about machining to specific diameters, but since that’s not really practical in this environment, the next best thing could be to use fine emery paper to gradually ease the hole. You should aim to get to a point where the outer-ring will just slide through it. A poorly shaped loose-fit hole is far kinder to the bearings than a tight poorly-shaped one.
If you are currently using the tight housing fits to locate/secure the shaft assemblies axially, you may now need to add a small abutment plate or two in the appropriate positions to keep everything in place. Try to arrange it so that just ONE of the two bearings on the shaft, locates it axially. This will ensure you don’t end up with the two bearings fighting each other.
With regard to your reduced-span support modification, from the point of view of loading, you need not have any concerns. The load capacity of these bearings is way in excess of the forces that a clock mechanism can impose. I would be more concerned about the alignment. Reducing the span between the bearings is likely to increase the misalignment angle which is critical from a friction point of view. However if you take the steps on the housings outlined above, misalignment issues will be mitigated.
Gerry
** just thought there may be a forth, grease. Were these ‘degreased’ bearing that you are using? Regardless, I would still focus on the points above as these aspects must correct if we are ever to get the optimum low-friction performance from these rolling element bearings.