I am ploughing on making a metric collet. It. The thread on it is 14.45 mm max diam with a 1.2 mm pitch.When I view the thread through a microscope it has a 55 degrees with rounded troughs and peaks like a Whitworth.
So eventually I will make a tool that cuts the correct trough shape and angle, the question is how do I get the peaks rounded and at the correct diameter. If I just use an OD of 14.45mm when the thread is the correct minor diameter, the peaks will have "flats"on them so they will need rounding off.
Any ideas on a (cheap) way to go?
Frank