Hi Dave C ,
You should bear in mind that ordinary grade self centering and independent chucks are only really very crude workholding devices . To put work randomly into such chucks and expect work to be set true by default is an unreasonable expectation .
In case of a four jaw independent which does not have any particular faults a nominal cube for instance can be out of position relative to the jaws by several degrees in rotation and up to a couple of degrees in tilt in two axes .
To set up a nominal cube properly requires positioning best guess in jaws and then clocking reference faces true in one , two or just sometimes three axes and progressively making small adjustments and tightening jaws at the same time .
Further notes :
Jaws are never going to be exactly square to chuck – might be somewhere near on a new and good chuck – but in general not .
The work will generally move as the jaws are tightened . You can keep track of movement and compensate while setting up as above but it helps to have some restraint where it can be arranged . One useful thing to do is to use the tailstock to prevent the work moving forward .
In many ways setting work in a four jaw independent chucK is the same as setting work in a milling vice – and its quite common practice to tap the work home as vice jaws are tightened .
For any particular chuck learn its defects – if you know that for instance that work is always cocked away from jaw no 1 then you can always bias the initial setting up of work to compensate .
Actuall knowing the defects of any particular machining set up is always useful and sometimes allows quite astonishingly accurate work to be done on dodgy equipment .
Regards ,
MikeW
Edited By MICHAEL WILLIAMS on 05/07/2013 13:42:43