Thanks, though I'm not sure I completely understand what you said or if my question was clear. The register diameter centering the parts and the bolts not centering anything is clear.
If I understand, you mean the chuck and adapter should always touch at the back in the larger diameter on the outside, regardless of whether the bolts are inside or outside the register diameter? Or maybe that the back should touch wherever the bolts are not? Since they are sometimes inside the register diameter and sometimes outside.
On the chucks and adapters I have, the bolts are outside the register diameter, like this (example from Google, with relatively small area outside the register). The register on the adapter is a little shorter than the same on the chuck, only used for centering and some angle alignment, with the outside touching each other to also help with angle alignment. 
Here is the opposite extreme, with the bolts all "squished" in the center, inside the register

On the chuck I'm considering it's more or less like this, with the bolts still inside the register diameter. It looks to me like it would be better to have the register touching at the back too. The corners will be "broken" so there is no interference in that way. Is it still better to have the back touch on the (pretty small) outside? This puts force like a lever between the inside area and outside area of the chuck. I don't know what would give first, but I'm guessing the chuck would bend slightly before a screw or part would break… The other way around would eliminate that, the question is only whether this would be less rigid because the outside of the chuck isn't touching at the back.

Edited By Nitai Levi on 29/11/2016 09:33:02