Ok Geoff – just to clarify by "handwheel" are you referring to the actual handle used to crank the leadscrew or the micrometer dial? as I put a shim between the micrometer dial and the fixed dial to see if this made a difference which it did not and I am unable to put any shim between the handle and the micrometer gauge as there is already a spacer here so would not make any difference for me I'm afraid!
John – I have already been through the guide previously and turned the recess in the spacer to reduce backlash, which got rid of the backlash for me but not this problem (note that I still had this problem when the backlash was excessive before I turned the recess in the spacer)
I had also been suggested today to attempt aligning the leadsccrew by winding the slide to its full travel while having the fixed dial unclamped (loosening the two m4 screws holding this on) and re-aligning the fixed dial to ensure concentricity to the leadscrew and thread and this has not made a difference either I am afraid!
More about the problem to attempt to explain better; the micrometer dial does not roate with the handle when I am turning the handle moving the slide across its way, it does when reversing the handle and travelling away from the spindle but when turning it back to make the slide travel towards the spindle it tightens up against the fixed dial and does allow me to read off how much I am travelling on the micrometer dial, Also the micrometer dial is tightening up so much against the fixed dial it makes re-zeroing the dial a task.
Unlike my cross slide which has a very very smooth travel and has just .05 backlash and the micrometer dial can be re-zeroed with such ease!
Appreciate any help, many thanks.