I have no desire to hijack Gray’s thread and the stunning boring heads that he has designed and built, however it prompted me to look out one that I started some time back.
I believe that the design would have been published in the early 1980s and was designed for the Unimat. As may be seen, the design used the rotation of a concentric ring to mesh to a gear that moved the boring tool holder, eliminating any other external adjustments. As can be more clearly seen, this was at the limits of man and machine at the time, especially man! The best thing about it was the knowledge gained in all sorts of ways including making gear cutters and cutting what looks like a sub-0.5mm pitch thread. I have also learned to break the edges on machined items in the intervening years, my fingers can confirm that this was not the case when I made the head.
It all came to a stop when the combination of minor errors finally culminated in an inability to continue. It has lain in my Unimat box of bits ever since.
Size can be imagined from the 5mm squared paper that the photos use as a background, roughly 40mm OD.





I wonder if anyone else remembers this design – and could refer me to the original drawings?
Simon