Posted by fizzy on 18/04/2016 19:29:29:
found the ball pushed past its seat and into the pipe below.
This infers it is the inlet at the bottom? If the outlet blocks then an axle pump can potentially develop several thousand psi and it will drive a nitrile, or any deformable, ball straight through the inlet ball seat. I also have found one driven inside a copper pipe.
No amount of seat redesign will prevent it happening. The question is how did the outlet became blocked enough to generate the pressure? I would suspect the clack into the boiler.
I have learnt my lesson and use only metal balls in a hydraulic pump. I does not matter if they weep a little bit. It is the clacks into the boiler that need to seal perfectly and here the nitrile balls are most useful, as long as the valve is designed to keep the ball well away from the outlet.
Norm.