Posted by Nige on 06/08/2017 20:03:03:
I was looking at the ML4 thinking about how I would make the sleeve to enable me to mount series 7 back plates etc. My concern is how far the machining area id from the tool post. The ML4 has a permanent gap in the bed and with the saddle as close to the head stock as possible while still being fully supported the cross slide edge is 3 1/4" from the rear of the mandrel at the furthest point that i would need to cut. My worry is that 3 1/4" is long way for a tool to overhang that is having to make an accurate cut.

Questions: Should I be worrying about the distance the tool will have to reach?
Can I bring the saddle closer to the headstock even though it means less support from the bed and if so how much saddle overhang might I get away with?
Anything else I should consider?
The ML7 has a similar sized gap in the bed. The thickness of the chuck and then the jaws protruding from it move the job out to somewhere in line with the beginning of the bed ways, so no problem. The only time I have run in to the problem you are worried about was when turning between centres and the carriage had to be wound way over to the left for the tool to cut right up to the driving dog on the end of the job. Solution is to hold a soft centre in the chuck, turn it true for every job, and use a bent-tailed driving dog that engages with one of the chuck jaws.