I’ve only worked on cars from the 1970s and they always had a couple of bits you could tweak and get a richer/leaner mixture at idle.
There was both an idle mixture and an air bleed screw, these should eliminate any flow issues through the needle when you’re idling.
The idle was always the easiest bit, you had a pretty big envelope where the engine was tolerant.
Advancing/retarding the TDC spark point seemed to make a big difference and a warmed up engine was like night and day compared with a cold one.
The hardest bit was trying to tune an old banger for when she was running under load because of the dynamic nature of a car engine.
You can do these things by ear.
There is a Glass topped see through sparkplug called
colour tune which will let you view whats going on in the chamber, very handy if you’re a tweaker.
Going back 30 years now…my colour tune had an adapter which would let it be used in bigger spark plug ports, ebay might have an “old” colourtune set with this adapter.
What I found made the biggest difference to my old 1970s manual tweaking bangers was installing electronic ignition.
edit:
I wouldn’t go drilling holes in the carb unless you’re totally out of options, and especially for an idling issue, the main purpose of the carb is to do things right when the engine is doing work.
The original owner may have fitted a different needle because she was running too lean under load, which could damage the spark plugs.
There are also loads of petrol head sites around which you can ask, happy tweaking.
Edited By ady on 13/06/2011 00:37:19