I am silver soldering a large & a small sprocket onto a bush to sit on a layshaft. i wanted to drill the bush between the two for a grub screw just to locate the bush on the shaft rather than place collars each side of it. I do not need any keyway & have no facility to cut one anyway.
i have to drill & tap the hole before I silver solder the sprockets onto the bush as the diameter of the largest bush is 100mm & the grubscrew is 4mm from it with the smaller sprocket another 6mm from that so there is only a 10mm gap.
My problem is how to prevent the silver solder filling the grub screw hole. If I place the screw in , sod's law dictates that it will solder itself in place. if I do not then the hole will fill with dross
Is there a simple trick to prevent this?
Do I have to re think the process & forget the grubscrew hole altogether?