Banding on turned work

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Banding on turned work

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  • #275576
    bricky
    Participant
      @bricky

      I am getting banding on turned work that equals the leadscrew pitch on my Myford .Could someone suggest a cause please.

      Frank

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      #32866
      bricky
      Participant
        @bricky
        #275579
        Speedy Builder5
        Participant
          @speedybuilder5

          Gears not meshing correctly causing fluctuations in power to the headstock ?
          Drive belts a bit too slack ?
          BobH

          #275580
          Bazyle
          Participant
            @bazyle

            Check the halfnuts fro cleanliness especially a single bit of swarf embedded in one groove. This will tend to be the dominant point governing the movement making it a single point following the imperfections of the leadscrew thread.
            Another possibility is the gear driving it having an odd tooth or out of round. Try a careful note of the position of the pattern relative to a mark on the gear, Try a different gear. This is simplest check.
            Final suggestion is influence of bearings and bend in leadscrew.

            Edited By Bazyle on 04/01/2017 09:06:48

            #275583
            Michael Gilligan
            Participant
              @michaelgilligan61133

              Frank … Could you just confirm, please:

              are these individual rings, spaced at the leadscrew pitch?

              … or is it a continuous helix?

              MichaelG.

              #275591
              richardandtracy
              Participant
                @richardandtracy

                Banding is usually something related to speed changes while feeding.

                Do you power feed or hand feed?

                If power feed then check if there is a stiffness at part of the turn of the leadscrew, some teeth are worn on the drive or if the leadscrew is running eccentrically.

                If hand feed, then try power feed or identify the angle at which you are changing speed & try to correct.

                HTH

                Richard.

                #275595
                Ajohnw
                Participant
                  @ajohnw51620

                  Adding to Michael's question – what depth of cut when this happens ?

                  First thing I would wonder about is if it disappears on deeper cuts or moderately faster feed rates.

                  One obvious thing to check is a warped leadscrew but I'd expect that to only cause problems on shallow cuts with a rather fine feed.

                  John

                  #275602
                  bricky
                  Participant
                    @bricky

                    The banding shows on diameters below 1" with cuts of .5mm under power.I bought the large bore at the Myford sale it was made in 2001,I had it serviced by Darron & Pete the ex Myford fitters.They checked the bearings and they were fine.The v pullys on the headstock spindle although tight on the mandril do not run true and could this be the possible cause.The gears are meshing correctly although I have not checked the gearbox gears.

                    Frank

                    #275607
                    Michael Gilligan
                    Participant
                      @michaelgilligan61133
                      Posted by Michael Gilligan on 04/01/2017 09:18:06:

                      Frank … Could you just confirm, please:

                      are these individual rings, spaced at the leadscrew pitch?

                      … or is it a continuous helix?

                      MichaelG.

                      .

                      Frank,

                      You have answered John's follow-up question, but not mine.

                      [sorry to be a bore, but I think it might be relevant]

                      MichaelG.

                      #275618
                      SillyOldDuffer
                      Moderator
                        @sillyoldduffer
                        Posted by bricky on 04/01/2017 10:06:34:

                        it was made in 2001,I had it serviced by Darron & Pete the ex Myford fitters.They checked the bearings and they were fine.The v pullys on the headstock spindle although tight on the mandril do not run true and could this be the possible cause.

                        Frank

                        Hi Frank

                        So a newish lathe, probably not abused by your good self. Which begs the question, when was it serviced and why? Did the Myford men notice during the service that the v-pulleys weren't running true, or is that new?

                        Anyway, you're looking for a source of vibration, and I think you're right to worry about the pulleys particularly if the motor is also misaligned, or has become misaligned over time due to the mismatch. This combination, perhaps coupled with a prematurely worn belt, might account for the symptoms.

                        As others have suggested there are many other possibilities. Not having access to a local expert, I have to tackle this kind of problem by asking on the forum, and by experimenting. In my case, I eventually found my Chinese lathe stand was wobbling ever so slightly on a not quite flat concrete floor. But I wonder if you have any Super 7 experts nearby who could have a look?

                        Dave

                        #275619
                        Ajohnw
                        Participant
                          @ajohnw51620
                          Posted by Michael Gilligan on 04/01/2017 10:24:55:

                          Posted by Michael Gilligan on 04/01/2017 09:18:06:

                          Frank … Could you just confirm, please:

                          are these individual rings, spaced at the leadscrew pitch?

                          … or is it a continuous helix?

                          MichaelG.

                          .

                          Frank,

                          You have answered John's follow-up question, but not mine.

                          [sorry to be a bore, but I think it might be relevant]

                          MichaelG.

                          As Michael points out that could be important.

                          John

                          #275625
                          bricky
                          Participant
                            @bricky

                            The banding is not helical and I did mention this problem to the fitters , the belt was replaced but the pulleys were like this when bought .I have a 1957 S7 which I had reground 10 years ago and this lathe is still a joy to use but this one gets on my nerves.

                            Frank

                            #275629
                            Carl Wilson 4
                            Participant
                              @carlwilson4

                              It could just be (and I am whispering this) that despite the money they change hands for, they aren’t very good.

                              #275631
                              Keith Rogers 2
                              Participant
                                @keithrogers2

                                Oh dear! I not sure you should have said that dont know

                                #275634
                                Carl Wilson 4
                                Participant
                                  @carlwilson4

                                  Well, I am not setting out to offend. However. When I was trained I learned that the enemy of fault finding is the unqualified assumption.

                                  I see two here:-

                                  1. It’s a Myford, therefore everything must be bob on.

                                  2.. It was looked at by Myford people, so they must be right.

                                  #275636
                                  MW
                                  Participant
                                    @mw27036

                                    Nobody has questioned whether the gibs are loose? This is something liable to changing on any lathe, over a period of use so it probably wouldn't have been spotted by the myford fitters at the time (as they would've been ok at the time). It is also a problem that can directly affect the quality of the work produced.

                                    The force of the hand wheel moving round with the gibs loose can create a slight rocking motion, so that the tool touches back and forth, in and out of cut. On a continuous cut, the deflection created by the cutting can lead to tapered work and poor finish, as the loose gib is pushed back by the cut.

                                    Michael W

                                    Edited By Michael-w on 04/01/2017 12:05:10

                                    #275639
                                    Ajohnw
                                    Participant
                                      @ajohnw51620

                                      I have an example of what vibration can do. This is what happens when my boxford bearings have warmed up.

                                      siversteeldrylathewarmedup.jpg

                                      It's silver steel and no doubt some will think what a crap finish but it isn't. It feels like glass and the shot is larger than life size.

                                      There is a vague repeat pattern. I reckon it's caused by a wobble on my countershaft pulley. It's a pretty big one on an ME10 and it has about 1/16" + wobble. The same cut was run twice to get this but all the 2nd cut did was take a tiny amount of the end and make the pattern a little clearer. The cut was also pretty light. The effect on the end is probably down to the feed rate changing a touch as play is taken up.

                                      What's being seen in the shot is features that probably aren't even 1 um deep. The same sort of thing can happen due to changes in the hardness of the material that is being turned. That usually produces rings that are obvious and spaced further apart and usually down to headstock bearings being past their ultimate best.Heavier cuts or a faster feed usually get rid of those.

                                      The problem really apart from wear is that the tiniest deflection of the work or the tool can show. This is why on some lathes heavier cuts can help. The cutting forces produce enough deflection to make any other causes too small to show so well.

                                      John

                                      #275640
                                      MW
                                      Participant
                                        @mw27036
                                        Posted by Ajohnw on 04/01/2017 12:04:39

                                        It's silver steel and no doubt some will think what a crap finish but it isn't. It feels like glass and the shot is larger than life size.

                                        John

                                        Might just be a trick of the light, but that actually looks a lot better than you might think cheeky​especially for steel. I'm convinced what hes on about is a lot worse than that, which you might call, if not immaculate, a nicely finished product.

                                        But I get the point, vibration might create a very slightly linear patina on what would otherwise be a totally smooth product.

                                        Michael W

                                        Edited By Michael-w on 04/01/2017 12:10:03

                                        #275644
                                        Ajohnw
                                        Participant
                                          @ajohnw51620

                                          Super 7's have been know to produce immaculate finishes Michael. Truly amazing ones. The better it gets the more apparent very minor defects can be.

                                          I've also got a shot of the same piece of silver steel turned without giving the bearings chance to warm up. It just about shows some rings down to the bearings and material / feed variations but most likely material.

                                          silversteeldry.jpg

                                          The pattern isn't so marked and the light reflections show that the finish is worse. Increasing the feed rate may have given a better finish.

                                          angelI did this following buying some of those finishing tips I have mentioned. Oil would probably help with the marginal tearing.

                                          Suppose I should mention something about me. I have used machines that can produce perfect results with a sensible tool on them on any material within reason. Trouble is when new they probably costed more than many people houses. Having used them I want my machine at home to do the same. Next escapade for me is hss grinding as a careful look tells me that for some reason they are not as sharp as the ones I ground at work.

                                          laughAnd so it goes on. Sort of challenge really.

                                          John

                                          Edited By Ajohnw on 04/01/2017 12:31:36

                                          #275646
                                          Michael Gilligan
                                          Participant
                                            @michaelgilligan61133
                                            Posted by bricky on 04/01/2017 11:19:25:

                                            The banding is not helical …

                                            .

                                            [… and it appears [noticeably] on work smaller than 1" diameter.]

                                            So … I would look first at the cutting tool [sharpness, angles, height; everything], and then consider using a travelling steady.

                                            The source of the 'periodicity' may be periodic errors in the leadscrew drive, but I suspect that the actual banding is caused by flexing of of the tool or the workpiece.

                                            MichaelG.

                                            #275653
                                            Phil P
                                            Participant
                                              @philp

                                              I had exactly the same problem on my Super 7.

                                              For all the world it looked as if the leadscrew must have a problem, but the lathe has been in my family from new and never had a crash or anything that could cause this problem.

                                              After much head scratching and adjusting of leadscrew bearings and half nuts etc it was still doing it.

                                              I then grabbed hold of the saddle and found I could rock it slightly (I am talking a few thou at most)

                                              So I cleaned everything and re-adjusted the saddle gibs and the banding problem disappeared instantly.

                                              Phil

                                              #275660
                                              Ajohnw
                                              Participant
                                                @ajohnw51620

                                                A photo would help. Best lit with some reflection to give some idea of the degree.

                                                The fact that they match the leadscrew pitch is rather unusual – in my view. It suggests movement on each revolution of the leadscrew. Larger work may provide more load and prevent it from happening. It really and truly isn't unusual for machines to produce different results due to cutting loads.

                                                I think I would be inclined to look at the saddle fit as well. Also check somehow that the leadscrew isn't angled to the bed. It could be running true but if the bearings are miss positioned it wont be true to the bed. A tighter saddle fit might mask that problem. If it's a severe problem with the leadscrew you might be able to detect it by using the handle with the drive to the leadscrew disengaged.

                                                From my memory the spindle pulley set up on a Myford is cast iron. Vibrations there could cause problems but not ones that match the leadscrew. I can't see how they could anyway.

                                                If the work is bending running the same cut again usually shows that is happening but make sure that there is sufficient feed on before it takes the 2nd cut. Saddle fit can make the tool move away from the work when the saddle is wound back.

                                                A travelling steady set perfectly more or less takes the rest of the lathe out of the equation. A principle much used on production capstan and auto lathes. Everything on them can move all over the place on these when the work gets into the cutter box and they still produce perfect results – usually with a rather heavy cut. I was gob smacked when I saw just how bad the rest of the machine could be.

                                                John

                                                #275662
                                                Martin Kyte
                                                Participant
                                                  @martinkyte99762

                                                  If it's the same pitch as the leadscrew it has to be the leadscrew causing irregular motion (twist) of the saddle. Clean out the half nuts, make sure that there is no movement of the leadscrew when the feed is engaged with the lathe stopped for several angular positions of the leadscrew and ensure that there is no play in the saddle and that the ways are well lubricated. Most of this has been alluded to.

                                                  regards Martin

                                                  #275664
                                                  Howard Lewis
                                                  Participant
                                                    @howardlewis46836

                                                    Three thoughts:

                                                    1) What tooling? If T C, could it be that the feed is too low for it? If this is the case, the tool does not seem to cut, and then does, before ceasing for a short time, while the pressure at the edge of the tool builds up again.

                                                    2) Presumably the motor is single phase. Not unknown for a single phase motor ro produce banding of this nature.

                                                    3) Are the belts in good condition? A belt with a "lump" in it will cause the output speed to vary, and this can cause banding or chatter. Other posters on here have reported solving problems by changing the belts. (Some swear by link belts as a solution).

                                                    Howard

                                                    #275665
                                                    Bazyle
                                                    Participant
                                                      @bazyle

                                                      By 'not helecial' what do you mean? Are they bands going all the way round and repeating every 1/8 in as the leadscrew pitch?

                                                      I wonder if there is a way to make it worse. eg if you think the saddle may be twisting on a vertical axis projecting the tool cutting point well forward would exaggerate the problem while putting it in the rear side of a 4way would reduce it. Adding a weight to a the carriage or leadscrew handle if fitted would also have an effect.

                                                      Another thing, imlpied but not said in my first post is depth of halfnut engagement.

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