Long bed lathes affected by the tide

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Long bed lathes affected by the tide

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  • #439391
    Hacksaw
    Participant
      @hacksaw

      Seeing the seismic thread reminded me …I was talking to a friend of mine , he had a decent apprenticeship with Vospers in the 70's . Their long bed lathes , really big stuff here , he said, only turned (say a propshaft for example ) accurately either when the tide was in or out ? And certain jobs would have to be fitted in around the tide .. Is that true ?

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      #26982
      Hacksaw
      Participant
        @hacksaw
        #439392
        MichaelR
        Participant
          @michaelr

          I have heard of the tide effect from a engineer who worked in a large engineering company, the workshop was situated very near the shore line.

          Mike.

          #439393
          jimmy b
          Participant
            @jimmyb

            I have heard this. Could well be true.

            Some very highend machines have to have their own "slab" so that other machines vibrations don't interfere with them.

            We once had trouble on CNC lathe with surface finish, eventually traced to a big mill at the bottom of the shop!!

            JIm

            #439395
            Jeff Dayman
            Participant
              @jeffdayman43397

              In one firm I worked at, the toolroom was next door to the punch press shop. One really big die for a very large part that ran in the Minster 150 ton press would shake the floor in the area so badly that the turners and mill operators would stop fussy jobs if it was running. Otherwise, there would be marks on the work corresponding to the press strokes! On smaller parts the press did not cause these problems.

              There is a story told in Stratford Ontario Canada about the CNR railway shops there, and their neighbours across the road. The story goes that people living in houses next door to the heavy forging shop stored their fine China dishes stacked flat with dish towels between them. This was to prevent them walking off the sideboard and crashing to the floor from the vibration from the bigger forge hammers. If stacked without dish towels, or stood up in the cabinet, there would be heavy damage!

              #439396
              SillyOldDuffer
              Moderator
                @sillyoldduffer

                The sums are beyond me but I doubt the moon would exert enough force on a large lathe to effect it directly.

                But, if a long lathe was located close to the sea-shore, I can certainly believe the weight of sea-water moved by the tide would be plenty big enough to noticeably flex the ground the factory is built on.

                Vosper's were based in Portsmouth which has a tidal range of about 4 metres. Guesstimating the Solent to be about 90sq km, that's 360 million tons moving about just outside the front door The tailstock and headstock of a long lathe close to the foreshore might well move at different rates, making it sensible to work only while the tide is on the turn and the ground is still.

                The ground also moves itself due to tidal forces. Wikipedia mentions up to 380mm up/down and 50mm sideways, though 40mm would seem more usual. But inland, everything under a large lathe would move at the same time. Quite a few very big lathes are vertical. Dunno if that's to do with the tide, but its much easier to keep a column straight than a beam.

                Dave

                #439399
                Hacksaw
                Participant
                  @hacksaw

                  I'll avoid using my lathe then ,if the river is bursting it's banks in the valley down below . It is most likely why bits i make on it are a bit rubbish cheeky

                  #439401
                  JA
                  Participant
                    @ja

                    My first thought on reading this was gravitational forces but I think vibration is more likely. I do not know the Vospers site but if it was hit by waves at high tide vibration could have been a problem.

                    When I retired universities, Sheffield in particular, had stated to map out the resonant frequency characteristics of very expensive precision machine tools. One machine would have a large number of resonant frequencies and these could poorly damped (if you are a clock maker, the Q value would be high). Making the machine more massive would decease deflections and change the frequencies but the damping would remain unchanged.

                    Forced damped vibrations and spring mass damper systems are fascinating if you can handle the maths. I lost that knowledge years ago.

                    JA

                    #439402
                    Anonymous
                      Posted by SillyOldDuffer on 29/11/2019 15:40:03:

                      The sums are beyond me but I doubt the moon would exert enough force on a large lathe to effect it directly.

                      The sums are easy if you use Newtons law of universal gravitation. Assuming a mean distance of the moon to earth I make the force on a 8000kg object due to the moon to be 0.265N. Otherwise known as not a lot.

                      It's more likely that movement due to the weight of water has an effect. But two of the longest items to be turned, propeller shafts and gun barrels, would have been done in naval shipyards. So if there was a problem I would have thought it would be better known?

                      Andrew

                      #439404
                      Howard Lewis
                      Participant
                        @howardlewis46836

                        Possibly, the sea water causes the ground to swell as the tide rises, and dry out (a little ) as it ebbs, so that the ground "heave" distorts the floor, affecting the level or twist in the bed, and hence the accuracy.

                        Apparently, it was not unknown for the tide water to be seen running beneath the test shop at Weslake's in Rye

                        Howard

                        #439405
                        old mart
                        Participant
                          @oldmart

                          In areas affected by tidal movements, it would be normal to have machinery sitting on separate foundations to reduce flexure. At the museum, we are on deep soft claylike soil and the building shakes when the Smurfitt Capa articulated lorries next door are passing. This is despite the floor being at least 150mm fibre reinforced concrete. I don't think the lathe is affected much, as it is 3/4 ton and only 20" between centres.

                          #439409
                          Ex contributor
                          Participant
                            @mgnbuk

                            A former colleague (an ex-Asquith fitter) told of having problems getting a floor borer signed off at a shipyard on the Clyde. The onsite installation team was having difficulty getting repeatable alignment figures for the machine so that these could be demonstated to the customer. The problem was sorted by getting hold of a tide table & checking the machine out at the same tidal state, which resulted in repeatable figures & the machine was accepted.

                            Sounds a bit far fetched, but may be possible if the machine foundation was not well designed ? I did have experience of a machine moving due to an inadequate foundation – a Butler Elgamill that had been rebuilt and retrofitted by my previous company. The alignments were spot on at our works, but variable when returned to the customer. This seemed a bit strange, as the machine had come from a specially prepared foundation where it had operated acceptably for many years before the rebuild. Turned out that it hadn't gone back to the same place in the factory, but had been rag bolted to the floor in a different location that happened to span two concrete slabs – operation of a substantial gantry crane was causing deflection of the slabs as it moved about, which affected the machine alignments. The customer moved the machine back on to it's original foundation & the alignments achieved there matched those seen in our works.

                            Large machine tools are suprisingly flexible & rely on being bolted to a substantial concrete block to gain rigidity – floor borers and some very large lathes rely on the foundation to keep separate sections in alignment.

                            Nigel B

                            #439410
                            Ex contributor
                            Participant
                              @mgnbuk

                              Duplicate post

                               

                              Edited By mgnbuk on 29/11/2019 17:31:18

                              #439417
                              Mike Poole
                              Participant
                                @mikepoole82104

                                I think Portsmouth is probably on chalk, if it was granite round there it might be a bit more stable.

                                Mike

                                #439423
                                Samsaranda
                                Participant
                                  @samsaranda

                                  Back in the early 60’s went on a college visit to a local foundry that did ferrous and non ferrous, the foundry was the Phoenix Foundry in Lewes in East Sussex. I remember being told by one of the staff there that casting of large items was dependent on the state of the tide, only carried out I believe if the tide was out, the foundry was situated on the banks of the river Ouse, which at Lewes is tidal, foundry now long gone. I am afraid I have long since forgotten the reason why the tidal influence was important to the casting process.
                                  Dave W

                                  #439429
                                  old mart
                                  Participant
                                    @oldmart

                                    The chalk at Portsmouth is at Portsdown hill, about 2 miles North of the harbour which is alluvium.

                                    #439431
                                    Hacksaw
                                    Participant
                                      @hacksaw

                                      The friend was based in Southampton , I assumed Vospers were there too.  We were actually talking about  thread cutting on a lathe , 2 start threads and stuff .. Disappearing indoors , he came out with a 1" dia bolt and nut , in bronze .. "I made this as a test piece when i was at Vospers"    says he  

                                      It was a   4 start, one turn, over about 4" length  acme threaded  bolt .

                                      "When it's oiled and clean , the nut will descend slowly down the thread under gravity …." smiley

                                      Edited By Hacksaw on 29/11/2019 20:39:23

                                      Edited By Hacksaw on 29/11/2019 20:40:05

                                      #439434
                                      vintage engineer
                                      Participant
                                        @vintageengineer

                                        When they built the Shard in London, they had to take a building down first. They were worried about heave when the building was removed as the ground would rise due to the weight being removed.

                                        #439435
                                        Mick B1
                                        Participant
                                          @mickb1

                                          They used to say (probably in the Eagle about 1960) that the Queen Mary (81,000 tons IIRC) was 3lb lighter when the Moon was overhead. I can't imagine that a force of that magnitude would have any material engineering effect on a propshaft.

                                          But I've certainly known of a heavy press in an adjacent shop putting a scratch round a turner's work.

                                          #439436
                                          John Haine
                                          Participant
                                            @johnhaine32865

                                            I was told of a Netherlands university – Utrecht? – where a large new engineering building was constructed on a sort of concrete barge so it sort of floated in the muddy ground. It has a tower with a microwave dish on a vertical track so that it can be adjusted for the state of the tide, apparently.

                                            #439442
                                            Boiler Bri
                                            Participant
                                              @boilerbri

                                              Can we do a trail? It would either prove or disprove the theory? I am land locked before you ask.

                                              Bri

                                              #439446
                                              Clive Hartland
                                              Participant
                                                @clivehartland94829

                                                One of the helicopter companies had problems measuring the jig they made the helicopter body in. Using a Leica N3 level for measuring, it came back 3 or 4 times to me for calibration and was withing the fine tolerance we had. More complaints and the Tech rep. visited and found the shop on the bank above a tidal estuary and stayed long enough to prove that as the tide came in it heaved the concrete base and affected the jig and levelling. They would level before lunch and come back and find all levels and measuring points all over the place as the tide receded.

                                                #439447
                                                Nigel McBurney 1
                                                Participant
                                                  @nigelmcburney1

                                                  Believe Vospers were located in Gosport,west side of Portsmouth harbour, On the north eastern side of Portsmouth,around the old airfield area, close to Farlington marshes the tide was also known to affect the stability of machine tools,I believe it was Marconis & De Havilands factories. I dont remember which type of machines were affected,as most high precision machines are built with only three mounting points ie grinders,jig borers etc so they should not been affected ,where I worked a few miles along the coast the large Cincinatti cnc mill sat on a 4 ft deep block of concrete, Searching the net a while ago in Vickers archives,there were photos of the foundation of a very large long bed lathe ,probably for prop shafts, the excavation was 20 ft deep and around 100 ft long and then filled with concrete.Its well known that heavy presses and other tools eg drop forging stamps were know to upset other machine tools,and in more recent times electrical supplies to cnc sheet metal punches have been affected when spot and arc welders were in use.

                                                  #439455
                                                  Bill Pudney
                                                  Participant
                                                    @billpudney37759

                                                    Two things….

                                                    1/ Where I did my apprenticeship, at Saunders Roe (later became BHC) East Cowes IOW. The machine shop was about 25…30 feet away from the sea wall. The company designed and built a large mill to machine the wing spars for the Princess flying boat, the mill had a bed 60 odd feet long, but only about two feet wide. This machine was installed in the corner of the building nearest the sea wall. When I was in the Millwrights dept I had to do some work on some equipment adjacent to this mill. My curiosity was aroused by the tide tables on the wall near the machine. I asked my boss, George the full time machine shop maintenance man about the tide tables and he explained….due to the proximity of the sea the machine bed moved up and down dependant on the tide state, there was only one guy who knew how to make accurate parts. He depended on the tide tables, and as the cutter traversed the bed, the cutter height had to be adjusted to suit the tide state. He did this with chalk marks on the bed with arrows to indicate "up" or "down" and a number to indicate dimension change. The expert had retired before my time, but was called back when there was a need. The last job was Vickers Valiant wing spars, apparently there was a giant corporate sigh of relief when the Valiant was scrapped!!

                                                    2/ I also worked at Vosper Thornycroft at their Southampton yard. The yard was established in the 1870s, the centenary of the yard was celebrated whilst I was there. In the machine shop the was a huge lathe designed purely to machine propeller shafts for destroyers. The whole yard knew when this machine was being used as there was a very low frequency rumble which could be heard and felt all over the yard

                                                    The Saunders Roe/BHC and Vosper Thornycroft sites where I worked are now pretty much closed. They both seem to be car parks……

                                                    cheers

                                                    Bill

                                                    #439457
                                                    michael howarth 1
                                                    Participant
                                                      @michaelhowarth1

                                                      I was wondering why my lathe work was such rubbish…..but now I know……I live near the sea.

                                                      Mick

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