When machining a part recently that required the vertical head on the horizontal mill to be tilted one of the T-bolt clamps broke. Having finished the machining I decided to take the head apart and look at the T-bolts. The result was one T-bolt broken, one T-bolt that has been brazed and two ordinary bolts. Plus two nuts 1/2″ long and two standard nuts. Clearly I am not the first to have had problems!
I decided to make a complete new set of T-bolts:

The nuts are made from 0.6″ AF hex EN1A and the bolts from EN16T as I had it in stock. The thread is 3/8″ BSW and the threads are screwcut. Everything back to together and working:

Julie