Milling cutters

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Milling cutters

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  • #359602
    George Jervis
    Participant
      @georgejervis86082

      Hi everyone
      I’m fairly new to milling, I’ve recently brought a Ajax Halifax small horizontal milling machine I’m restoring it to use. Would anyone be able to advise what sort of cutters would be best to buy for a beginner please size diameter etc? The mill came with 1 cutter 3mm wide and 4″diameter and very rusty,I’m looking to make T nuts and individual tool post holders for my raglan little John lathe to start with. I’m looking for any advise and help please.
      Many thanks
      George

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      #26055
      George Jervis
      Participant
        @georgejervis86082

        Milling machine

        #359620
        Anonymous

          First I'd measure the arbor to see if it is imperial or metric. Then I'd go on Ebay and look for side and face cutters. A selection 3-4" diameter and from 1/4" to 1" wide would be ideal. It is possible to buy S&F cutters new, but they're very expensive and pretty much obsolete in industry. I've bought almost all my horizontal milling cutters secondhand, or new old stock, on Ebay. As with all items on Ebay these days there are a lot of fantasists selling cutters for inflated prices, but there are still bargains to be had. I wouldn't pay more than £10 for a cutter as listed above. Look carefully at any picture for worn, broken or damaged teeth. If present, move on and buy something else.

          Andrew

          #364574
          George Jervis
          Participant
            @georgejervis86082

            Hi everyone,
            I’ve managed to get I good collection of various size cutters now for my Ajax horizontal mill.my question is When the cutters go dull what would be the best way to sharpen them?
            George

            #364577
            John Rudd
            Participant
              @johnrudd16576

              Ordinarily a tool and cutter grinder….,,but the cost is prohibitive to us mere mortals…so depending on the type of cutter you have, you might consider a regrind service…

              A bit more info on the types you have might get a better answer…

              #364578
              Anonymous

                The bad news is that to sharpen them correctly you need a proper tool and cutter grinder. The good news is that a basic Clarkson with centres will do the job of sharpening the face of the cutter. The sides are less important.

                Andrew

                #364579
                Brian H
                Participant
                  @brianh50089

                  Or find someone close to you that has a T&C grinder.

                  Brian

                  #364580
                  George Jervis
                  Participant
                    @georgejervis86082

                    Hi everyone,

                    The cutters I have are these type

                    img_20180729_201325_hdr.jpg

                    #364588
                    John Rudd
                    Participant
                      @johnrudd16576

                      Yep….defo a job for a t n c grinder….not something you can do with an off hand grinder/dremel/anglegrinder etc

                      #364590
                      Mick Henshall
                      Participant
                        @mickhenshall99321

                        Harold Hall has a design for a jig on his website and you tube, I made one and use on a normal bench grinder, you don't need an expensive toolgrinder

                        Mick

                        #364591
                        Mick Henshall
                        Participant
                          @mickhenshall99321

                          I should add the jig I mention would sharpen the plain cutters shown in your photo George

                          Mick

                          #364594
                          Anonymous

                            Hmmm, the top two cutters look like they've been resharpened a good few time already. surprise

                            Andrew

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